B22D11/0682

CONTINUOUS CASTING MOULD

The mould contains a casting wheel, on the outer surface of which an open channel is made, a continuous tape adjacent to the casting wheel from its outer surface in such a way as to close the specified open channel, as well as a cooling system able of adjustable supply of coolant to the casting wheel and the continuous tape at least on the outer surface, on the inner surface and on both side surfaces of the wheel, in which the ratio of the coolant flow on the inner surface of the wheel to the coolant flow on the outer surface of the wheel is 1.9-3.0, and the ratio of the total coolant flow on the side surfaces of the casting wheel to the coolant flow on the inner surface of the casting wheel is 1.3-1.7.

Production apparatus and method for preparing metal clad plate in short process

A production apparatus for short-process metal composite plate manufacturing, the apparatus including a metal supply device including an uncoiler (1), pinch roll (2), shot blasting machine (3), welding device (4), welding pinch roll (5), induction heating apparatus (6), metal delivery machine (7), two crystallization cooling rolls (8), secondary cooling leveling roll (9), rolling mill pinch roll (10), rolling mill (11), on-line cooling apparatus (12), straightener (13), and at least one of a dividing shear (14) and a recoiling machine (15). Also disclosed is a production method for short-process metal composite plate manufacturing. The apparatus and method combine continuous casting, rolling, and heat-treating means for single material production with continuous and large-scale production of composite plate strips, and production efficiency of composite plates is sharply improved. Single-sided or double-sided composite plate production having different thickness specifications can be performed, the optional range of a base layer or cladding material is wide.

High friction rolling of thin metal strip

Described herein are thin metal strips having hot rolled exterior side surfaces characterized as being primarily or substantially free of all prior austenite grain boundaries, or at least primarily or substantially free of all prior austenite grain boundaries, and including elongated surface structure. As a result, because the prior austenite grain boundaries are not primarily or substantially present, all such prior austenite grain boundaries are not susceptible to grain boundary etching due to acid etching or pickling. In particular examples, the thin metal strips undergo hot rolling performed with a coefficient of friction equal to or greater than 0.20 with or without use of lubrication.

Thin strip manufacture method

This thin strip manufacture method is a thin strip manufacture method for manufacturing a thin strip by supplying molten steel to a molten steel pool formed by a pair of rotating cooling drums and a pair of side weirs to form and grow a solidified shell on a peripheral surface of the cooling drums, wherein a pressing force P of the pair of the cooling drums is set so that the pressing force P (kgf/mm) of the pair of cooling drums, casting thickness D (mm), and radius R (m) of the cooling drums satisfy 0.90≤P×(D×R).sup.0.5≤1.30.

METHOD FOR CASTING METAL STRIP WITH CROWN CONTROL

A casting of metal strip by continuous casting in a twin roll caster is provied. In a twin roll caster, molten metal is introduced between a pair of counter-rotated horizontal casting rolls that are cooled so that metal shells solidify on the moving roll surfaces. The twin roll caster is capable of continuously producing cast strip from molten steel through a sequence of ladles positioned on a turret. In casting thin strip by twin roll caster, the crown of the casting surfaces of the casting rolls varies during a casting campaign. The crown of the casting surfaces of the casting rolls in turn determines the strip thickness profile.

CROSS-STRIP TEMPERATURE VARIATION CONTROL
20170327925 · 2017-11-16 · ·

To achieve a substantially uniform microstructure across a continuously cast thin metal strip, it is beneficial to cool a width of the strip to a substantially constant temperature before further cooling the strip to reach any desired phase transformation temperature. Accordingly, methods of continuously casting a thin metal strip may include moving the thin strip to a cooling section, the cooling section having a plurality of coolant discharge ports configured to discharge a flow of coolant along the thin strip; initially sensing the temperature of the thin strip to determine a temperature distribution across the width of the thin strip, and producing a sensor signal corresponding to a sensed temperature at each of the first plurality of locations; and individually controlling the cooling across a width of the thin strip by way of the plurality coolant discharge ports in each zone of a first row using the determined temperature distribution.

METHOD FOR PRODUCING FE-BASED NANOCRYSTALLINE ALLOY RIBBON, METHOD FOR PRODUCING MAGNETIC CORE, FE-BASED NANOCRYSTALLINE ALLOY RIBBON, AND MAGNETIC CORE
20220055099 · 2022-02-24 ·

A method for producing an Fe-based nanocrystalline alloy ribbon, the method including a step of supplying a molten Fe-based alloy onto a rotating chill roll, and rapidly solidifying the molten Fe-based alloy that has been supplied onto the chill roll, thereby obtaining an Fe-based amorphous alloy ribbon having a free solidified surface and a roll contact surface, and a step of heat-treating the Fe-based amorphous alloy ribbon, thereby obtaining an Fe-based nanocrystalline alloy ribbon; wherein an outer peripheral part of the chill roll is composed of a Cu alloy, and a thermal conductivity of the outer peripheral part is from 70 W/(m.Math.K) to 225 W/(m.Math.K).

CAST STRIP MANUFACTURING METHOD

In this cast strip manufacturing method, in a first step, one end side and another end side in a rotation axis direction of a pair of cooling drums are pressed with a first pressure in a direction in which the cooling drums come close to each other, in a second step, the one end side and the another end side in the rotation axis direction of the cooling drums are pressed with a second pressure, which is higher than the first pressure, in the direction in which the cooling drums come close to each other, and in a third step, pressure control is performed so that a total value of reaction forces on the one end side and the another end side in the rotation axis direction of the cooling drums is set to a predetermined value, and rotation axes of the cooling drums are held in parallel.

CONTINUOUS RAPID-COOLING SOLIDIFICATION APPARATUS

Disclosed is a continuous rapid solidification apparatus, which comprises a cooling roll configured to cool a molten metal supplied to an outer circumference surface thereof; a crucible configured to supply the cooling roll with the molten metal; and two or more molten metal supplies configured to melt raw material metal and sequentially supply the crucible with the molten metal.

CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
20210379636 · 2021-12-09 · ·

A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.