Steel production plant to obtain long products such as rods, bars or sections, with overall productivity comprised between 0.7-3.0 Mton/year, preferably between 1.0 and 3.0 Mton/year, comprising at least two co-rolling lines (11a, 11b).

In production of a reactive metal using a melting furnace for producing metal having a hearth, ingots can be efficiently produced by efficiently cooling the ingots extracted from the mold provided in the melting furnace. In addition, an apparatus structure in which multiple ingots can be produced with high efficiency and high quality from one hearth, is provided. A melting furnace for producing metal is provided, the furnace has a hearth for having molten metal formed by melting raw material, a mold in which the molten metal is poured, an extracting jig which is provided below the mold for extracting ingot cooled and solidified downwardly, a cooling member for cooling the ingot extracted downwardly of the mold, and an outer case for keeping the hearth, the mold, the extracting jig, and the cooling member separated from the air, wherein at least one mold and extracting jig are provided in the outer case, and the cooling member is provided between the outer case and the ingot, or between the multiple ingots.

A modular micro mill for manufacturing steel long product from scrap metal using an induction melting furnace is disclosed. Scrap or pre-refined metal is delivered and melted in the induction melting furnace, the melted steel then being transferred by a preheated tundish to a casting station for producing billets. From the caster the billets are transferred directly to a billet staging station and stored in queue for delivering to main conveyor leading directly to the rolling mill without being cooled to ambient. The bars produced by the rolling mill are then quenched to impart desired metallurgical properties within the finished product. A control system runs the operation of the production line of the modular micro mill, the control system specifically adapting production rates, conveyor speeds, temperatures, etc. of components upstream within the production line based on the specific requirements and/or dimensions of the finished product exiting the production line.

A monitoring system may monitor the level of molten metal in a mold. The monitoring system may include a camera and a computer system. The camera may be positioned to capture or detect optical data associated with one or more molds positioned in a casting environment and send the optical data to the computer system. For example, the computer system may determine the level of the molten metal in the mold. The level of the molten metal in the mold may be compared with a baseline level. The computer system may generate operating instructions based on the comparison between the current level and the baseline level. The operating instructions may be used to adjust the casting process.

A method of controlling a continuous casting system for producing slabs from a material, the continuous casting system having a number of molds for forming corresponding strands, the method including receiving a plurality of casting orders, determining for each of the casting orders a set of slabs to be cast, sorting the slabs to be cast of the sets of the casting orders to obtain a sorted base sequence, uniformly partitioning the sorted base sequence into a number of subsequences, adjusting slab widths of the slabs to be cast of the subsequence, wherein, due to the adjustment, the width changes between two slabs to be cast immediately one after the other in the subsequence do not exceed a step value, wherein adjusted subsequences are obtained from the adjusted slab widths, transmitting control data to the continuous casting system for producing the slabs to be cast determined in the adjusted subsequences.

A method for the continuous casting of metal strands. The liquid metal is simultaneously cast via a moulds into metal strands. The moulds each have a narrow side and a broad side. The moulds have a uniform narrow side so that the metal strands have equal thicknesses after casting. At least one of the moulds used has a broad side whose length differs from the length of the broad side of the other simultaneously used moulds. For each mould used, a sprue stone is provided, which is arranged on a casting table and is provided for receiving the starter strands. The casting of the metal strands includes a mould filling phase with a fixed casting table in which a plurality of starter strands is cast into the associated sprue stones. The casting includes a continuous casting phase in which the casting table is lowered and metal strands are cast.

A method of controlling a continuous casting system for producing slabs from a material, the continuous casting system having a number of molds for forming corresponding strands, the method including receiving a plurality of casting orders, determining for each of the casting orders a set of slabs to be cast, sorting the slabs to be cast of the sets of the casting orders to obtain a sorted base sequence, uniformly partitioning the sorted base sequence into a number of subsequences, adjusting slab widths of the slabs to be cast of the subsequence, wherein, due to the adjustment, the width changes between two slabs to be cast immediately one after the other in the subsequence do not exceed a step value, wherein adjusted subsequences are obtained from the adjusted slab widths, transmitting control data to the continuous casting system for producing the slabs to be cast determined in the adjusted subsequences.

A steel plant for the production of long metal products includes a continuous casting machine and a rolling mill disposed contiguous and in direct succession downstream of the continuous casting machine. The continuous casting machine is provided with at least two casting lines and the rolling mill is provided with at least two rolling lines. The plant includes a single feed apparatus for feeding molten metal, and the at least two casting lines are configured to receive molten metal from the single feed apparatus.

A method for the continuous casting of metal strands. The liquid metal is simultaneously cast via a molds into metal strands. The molds each have a narrow side and a broad side. The molds have a uniform narrow side so that the metal strands have equal thicknesses after casting. At least one of the molds used has a broad side whose length differs from the length of the broad side of the other simultaneously used molds. For each mold used, a sprue stone is provided, which is arranged on a casting table and is provided for receiving the starter strands. The casting of the metal strands includes a mold filling phase with a fixed casting table in which a plurality of starter strands is cast into the associated sprue stones. The casting includes a continuous casting phase in which the casting table is lowered and metal strands are cast.

There is provided a method of continuous casting two or more long products using a single continuous twin casting strand (CCM) comprising two sub-strands. The process control of the method is automatic and comprises master/slave logic. wherein one sub-strand of the twin casting strand is a master sub-strand and remaining sub-strand(s) are slave sub-strand(s). The master strand has non-controlled metal flow and liquid metal level in the master sub-strand is regulated by adjusting casting speed. The liquid metal level in said slave strand(s) is regulated by adjusting the liquid metal pouring rate.