A hybrid casting process for structural components uses a re-usable metallic mold rather than a sand mold to produce more consistent cast components. The hybrid casting process uses a metallic mold coupled to a core mold to produce the near net shape of the cast component. Machining operations are performed on the near net shape cast component to produce a final component that meets tolerances and other specifications of the structural component.

A mold temperature control system includes: an inference model generating portion configured to, based on a plurality of pieces of thermo image data of a mold acquired at predetermined intervals and pieces of teaching data associated with the plurality of pieces of thermo image data, learn a predetermined number of consecutive pieces of time-series image data extracted from the plurality of pieces of thermo image data as one piece of sample data to generate an inference model for detecting a sign of a temperature anomaly of the mold; a mold temperature anomaly degree inference portion configured to detect occurrence of the sign of the temperature anomaly of the mold the predetermined number ahead, using the inference model, based on the predetermined number of pieces of time-series image data of the mold; and a warning lamp request transmitting portion configured to control lighting-up of a warning lamp.

A heat dissipation mechanism for connecting with at least one heat source includes a main body and at least one heat dissipation block. The main body is made by a material of alloy or metal through a die casting process and has a first side and a second side that are corresponding to each other. The heat dissipation block is disposed on the first side of the main body, made by a first high thermal conductivity material, and having a connecting surface that protrudes outside the main body. The connecting surface directly or indirectly connects with the heat source. The heat dissipation block connects with the main body by means of a first connecting structure, the first connecting structure having a first pair of interlock structures that are disposed in the main body and the heat dissipation block respectively.

A method for producing a vehicle wheel from a light metal material is disclosed herein. The light metal material is introduced in liquid form into a mold cavity of a casting mold and pressurized casting is then used to produce the vehicle wheel. The casting mold is temperature-controlled, where different regions of the casting mold are maintained at different temperatures. An apparatus that includes the disclosed casting mold is also described herein.

The application provides a cooling water channel for a casting mold. The cooling water channel adopts a sealing structure in which a water channel insert, a sealing cover plate and a metal corrugated sealing ring are matched with each other, wherein a bottom surface of the metal corrugated sealing ring is corrugated or two side walls of the metal corrugated sealing ring are corrugated, and the sealing cover plate is pressed to enable the metal corrugated sealing ring to generate elastic deformation, so that corrugations on the two side walls of the metal corrugated sealing ring and a side wall of the water channel form multi-point contact or the bottom surface of the metal corrugated sealing ring expands to make the side walls of the metal corrugated sealing ring in tight contact with the water channel to achieve a water channel sealing effect.

A hybrid casting process for structural components uses a re-usable metallic mold rather than a sand mold to produce more consistent cast components. The hybrid casting process uses a metallic mold coupled to a core mold to produce the near net shape of the cast component. Machining operations are performed on the near net shape cast component to produce a final component that meets tolerances and other specifications of the structural component.

A method of providing a tool with a conformal cooling passage includes rough machining a cavity generally corresponding to a manufactured part shape using CAD data. Conformal cooling slots are cut in the cavity using the CAD data. The conformal cooling slots are welded shut using the CAD data to provide conformal cooling passages. A class A surface is machined over the conformal cooling passage and corresponds to a finished manufactured part shape using the CAD data.

A machine for a temperature regulation arrangement that includes a closed area within the machine leading a temperature regulating chamber positioned adjacent a heat source, in which there are a number of liquid collectors arranged so that each has a feed take off that provides a elevated passage way from one liquid collector to the next.

A tandem water spot cooling device for a top die. The device includes a spot cooling device main body, a lower sealing plate, an outer-ring circular track, an inner-ring serpentine passage, outer-ring flow dividing baffles, inner-ring flow dividing baffles, outer-ring through holes, inner-ring through holes, bolt hole reservation positions, stripper rod reservation positions, and water inlet and outlet connection through holes.

A hybrid die cast system (10) having an inner liner insert (12) that enables the configuration of a component (18) produced by the system (10) to be easily changed by changing the inner liner insert (12) without having to rework the die housing (16) is disclosed. Because the inner liner insert (12) only need be removed and replaced to change the configuration of an outer surface (18) of a component (18) produced by the system (10), the cost savings is significant in contrast with conventional systems in which the die would have to be reworked. The system (10) may also include a cooling system (20) for controlling the casting process by controlling the rate of solidification and the rate of cooling of the casting. Local heating and cooling may be used to control the microstructure, enhance mold fill and reduce casting defects such as porosity.