A cold flake suppression method is provided. A molding device includes a sleeve, a tip, a sprue guide portion, a molding die, a sprue ring, a distributer, and a control device. The sprue guide portion includes a stamp portion, a runner portion, and a gate portion. The control device drives a supply device to slide the tip for molten metal to flow through the sleeve; sequentially calculates an amount of heat transfer changing continuously from the start of supply of molten metal until the tip slides to the position in FIG. 2, and calculates a total of the amounts as a total amount of heat transfer; and calculates a volume of the sprue guide portion based on information about the sprue guide portion input by an operator. Shapes of the sleeve and the sprue guide portion are determined to set a cold flake index equal to or less than 0.842.

Disclosed is a high-temperature alloy pressure casting mold for an impeller and a guide vane. The high-temperature alloy pressure casting mold comprises a casting main pipe, a lower casting pipe, and forming steel mold assemblies, wherein the plurality of forming steel mold assemblies surround the casting main pipe, the casting main pipe is provided with a pressure device, the bottom of the casting main pipe is connected to a casting gate at the bottom of each forming steel mold assembly by means of the lower casting pipe, and casting is carried out using pressure supplied by the main pipe. Further disclosed is a high-temperature alloy pressure casting process for an impeller and a guide vane using the casting mold.

The present disclosure relates to a die casting machine and a die casting method. The die casting machine used in cooperation with a mold (or die) having a die cavity configured to receive molten liquid and includes a plurality of injection mechanisms connected to the mold (or die). Each injection mechanism is provided with an injecting channel through which molten liquid is injected into the die cavity. The plurality of injecting channels are in connection with different positions of the die cavity.

A casting method includes loading molten metal into a cavity from a sleeve, and sending a gas into the cavity from the outside of the cavity, except the sleeve, to pressurize a gas in the cavity and to increase the pressure value of the gas in the cavity to the atmospheric pressure or higher.

A high-pressure die casting apparatus including a shot sleeve extending through a first die half to a molding surface, and a plunger received in the shot sleeve is provided. The shot sleeve includes a side wall presenting a fluid passageway and a partial end wall disposed in a fixed position relative to the side wall. The partial end wall defines a wall opening adjacent the molding surface. Fluid is poured into the shot sleeve while the die apparatus is open, and the partial end wall prevents the fluid from flowing out of the shot sleeve. The plunger then presses the material into the mold cavity until only a portion of the material remains in the shot sleeve and blocks the wall opening. After the solidified material is ejected from the apparatus, the portion of material blocking the wall opening prevents lubricant from entering the shot sleeve.

The disclosure discloses a sprue spreader surface treatment method, which comprises the following steps: preheating the sprue spreader, and carrying out laser scanning on the sprue spreader by using a laser; cleaning the surface of the sprue spreader, drying it by hot air, and polishing the surface to be bright by pneumatic polishing; and cleaning the surface of the sprue spreader again and drying it by hot air, so that the operation is simple, the cost is low, the bonding strength is high, the energy is saved, the environment is protected, and the service life of the sprue spreader can be prolonged.

A die casting insert for producing die casted metal parts from liquid metal. The die casting insert has an outer casing shaped to be fixed in the die block of the die casting apparatus. The die casting insert also has a stopper with a purge opening that is adapted to evacuate contaminants topping the liquid metal as pressure is applied to the liquid metal. The stopper, fitted to mate with the hollow inner cavity of the injection sleeve, is constructed to seal the hollow inner cavity of the injection sleeve except at the purge opening when in a first position; and to permit the flow of the liquid metal into at least one molding cavity when the stopper is in a second position. The die casting insert also has an activation mechanism configured to shift the stopper between the first position and the second position.

A semi-solid metal in-cavity molding die includes a die body. The die body includes a male die and a female die, a cavity formed by the male die and the female die, a runner communicated with the cavity and a sprue communicated with the runner are provided inside the die body. An inner wall of the runner is provided with a plurality of guide protrusions which are arranged in a spiral track. The guide protrusions combine the inner wall of the runner to form a special-shaped pipeline for molten metal to flow through, and a cooling mechanism arranged around the runner is further provided in the die body.

A die casting apparatus according to an aspect of the present disclosure includes a sleeve 30 to which molten metal is supplied, and dies 10 and 20 configured to form a cavity C, in which the molten metal supplied to the sleeve 30 is injected into the cavity C through a runner R linking the sleeve 30 with the cavity C. A plurality of protrusions 22 are provided in the runner R, the plurality of protrusions 22 extending in a direction in which the molten metal flows and being arranged in a comb-teeth arrangement in a width direction of the runner R.

A hot runner feed system is provided for a diecasting mold, wherein the feed system has a melt manifold and feed block construction having an entry-side feed inflow opening, at least one first and one second exit-side feed outflow opening which open into a mold separation plane between a fixed mold half and a movable mold half of the diecasting mold, and a casting runner-duct structure that extends so as to branch out from the feed inflow opening to the feed outflow openings. The melt manifold and feed block construction at least in an exit-side block region that includes the two feed outflow openings in a transverse direction parallel with the mold separation plane in relation to a predefined nominal operating extent is made so as to be shortened by an expansion dimension which has been predefined as a thermal transverse expansion of this block region when heated from a room temperature range to a predefined operating temperature range that is elevated in relation to said room temperature range.