Provided are a method and a system for a slag thickness detection and a slag-adding prediction. The method includes: acquiring real-time measurement data and real-time auxiliary data of a slag point on a surface of a protective slag layer of a casting mold; calculating a real-time slag thickness value corresponding to the slag point by using the real-time measurement data and the real-time auxiliary data of the slag point; and predicting a location on the surface of the protective slag layer where a slag-adding is to be performed and a slag-adding time when the slag-adding is to be performed based on a change in the real-time slag thickness value corresponding to the slag point by taking a preset slag thickness value as a reference.

A cold flake suppression method is provided. A molding device includes a sleeve, a tip, a sprue guide portion, a molding die, a sprue ring, a distributer, and a control device. The sprue guide portion includes a stamp portion, a runner portion, and a gate portion. The control device drives a supply device to slide the tip for molten metal to flow through the sleeve; sequentially calculates an amount of heat transfer changing continuously from the start of supply of molten metal until the tip slides to the position in FIG. 2, and calculates a total of the amounts as a total amount of heat transfer; and calculates a volume of the sprue guide portion based on information about the sprue guide portion input by an operator. Shapes of the sleeve and the sprue guide portion are determined to set a cold flake index equal to or less than 0.842.

With a method for detecting variables in an outlet of a metallurgical vessel, different variables in the outlet are detected or measured by at least one coil surrounding the outlet channel and/or an induction coil of an induction heater as a monitoring system, wherein the variables relate to the slag portion when pouring out the metal melt, wear condition of refractory parts in the outlet channel, the solidified metal melt, flow rate and/or plugging mass in the outlet channel. After evaluation, a closure element for the outlet is actuated, heating of the metal in the outlet channel is activated and/or renewal of the outlet channel is triggered. In this way, optimum operation in the pouring of metal melt out of a vessel is simply achieved, wherein occurrence of irregularities are detected during the entire pouring, and pouring out of slag can be successfully prevented at the end of the pouring.

What is provided is a novel and improved dross removal device capable of more efficiently collecting a bath surface dross using a dross robot, and a dross removal method.

In order to solve the problem, according to an aspect of the present invention, there is provided a dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.

Slide closure unit on the spout of a metallurgical vessel, preferably a copper-anode furnace, includes a housing in which refractory closure plates, as well as at least one connecting refractory inner casing, are arranged. A removable induction heater is provided, having at least one induction coil surrounding the refractory inner casing outside of the housing. In this way, it is possible to constantly keep the melt located in the outlet channel of the spout sufficiently warm so that it does not freeze before and/or during the pouring of the melt, or that any frozen metal and/or slag can be melted in the spout.

A method of detecting slag in a molten steel flow includes an image capturing step of sequentially capturing a molten steel flow which is directed from a converter toward a ladle and includes molten steel and slag to acquire a plurality of captured images of the molten steel flow, a histogram creation step of creating a histogram for each captured image, a maximum peak point detection step of detecting a maximum peak point, in which the number of pixels is an absolute maximum value, for each histogram, and a maximum peak point type determination step of determining to which of the slag or the molten steel the maximum peak point of each histogram corresponds.

A method of casting a steel semi-product wherein a liquid steel is poured from a ladle to a tundish through a shroud including the steps of determining the light intensity emitted from the surface of the liquid steel in the tundish, detecting, based on said determined intensity, the presence of an open-eye at the surface of the liquid steel and emitting an alert towards an operator when an open-eye is detected.

A cold flake suppression method is provided. A molding device includes a sleeve, a tip, a sprue guide portion, a molding die, a sprue ring, a distributer, and a control device. The sprue guide portion includes a stamp portion, a runner portion, and a gate portion. The control device drives a supply device to slide the tip for molten metal to flow through the sleeve; sequentially calculates an amount of heat transfer changing continuously from the start of supply of molten metal until the tip slides to the position in FIG. 2, and calculates a total of the amounts as a total amount of heat transfer; and calculates a volume of the sprue guide portion based on information about the sprue guide portion input by an operator. Shapes of the sleeve and the sprue guide portion are determined to set a cold flake index equal to or less than 0.842.

With a method for detecting variables in an outlet of a metallurgical vessel, different variables in the outlet are detected or measured by at least one coil surrounding the outlet channel and/or an induction coil of an induction heater as a monitoring system, wherein the variables relate to the slag portion when pouring out the metal melt, wear condition of refractory parts in the outlet channel, the solidified metal melt, flow rate and/or plugging mass in the outlet channel. After evaluation, a closure element for the outlet is actuated, heating of the metal in the outlet channel is activated and/or renewal of the outlet channel is triggered. In this way, optimum operation in the pouring of metal melt out of a vessel is simply achieved, wherein occurrence of irregularities are detected during the entire pouring, and pouring out of slag can be successfully prevented at the end of the pouring.

A dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.