A stirring device to be used for stirring a semi-solid metal slurry, wherein the stirring device is to rotate around a rotational axis (X-X) when used for stirring a semisolid metal slurry. The stirring device includes an elongated shaft extending along the rotational axis (X-X), and at least two wings securely arranged to the elongated shaft and extending radially outwards from the elongated shaft, wherein the at least two wings also have a substantial axial extension along the rotational axis (X-X). Hereby, whirls are produced in the slurry that results in a well-homogenized slurry with no large metal oxide surfaces inside. Disclosed is also a production method and a system for producing the slurry.

A stirring device to be used for stirring a semi-solid metal slurry, wherein the stirring device is to rotate around a rotational axis (X-X) when used for stirring a semisolid metal slurry. The stirring device includes an elongated shaft extending along the rotational axis (X-X), and at least two wings securely arranged to the elongated shaft and extending radially outwards from the elongated shaft, wherein the at least two wings also have a substantial axial extension along the rotational axis (X-X). Hereby, whirls are produced in the slurry that results in a well-homogenized slurry with no large metal oxide surfaces inside. Disclosed is also a production method and a system for producing the slurry.

A ladle, process, and system for casting an aluminum-based alloy includes a casting ladle. The casting ladle includes a cup and the cup defines an opening. The ladle also includes an ultrasonic transducer including an end immersed in the cup, wherein the cup exhibits a first depth and the ultrasonic transducer is immersed in the cup at a second depth in a range of 5 percent to 100 percent of the first depth. An aluminum-based alloy melt is introduced into an opening of a casting ladle, an ultrasonic transducer immersed in the aluminum-based alloy melt is activated, and the aluminum-based alloy melt is transferred onto a casting surface.

A ladle, process, and system for casting an aluminum-based alloy includes a casting ladle. The casting ladle includes a cup and the cup defines an opening. The ladle also includes an ultrasonic transducer including an end immersed in the cup, wherein the cup exhibits a first depth and the ultrasonic transducer is immersed in the cup at a second depth in a range of 5 percent to 100 percent of the first depth. An aluminum-based alloy melt is introduced into an opening of a casting ladle, an ultrasonic transducer immersed in the aluminum-based alloy melt is activated, and the aluminum-based alloy melt is transferred onto a casting surface.

A method of controlling an electromagnetic stirrer arranged around a submerged entry nozzle (SEN) of a tundish provided with a stopper rod to control throughput of the tundish, the SEN being configured to provide tapping of molten metal from the tundish and the electromagnetic stirrer being configured to generate a rotating magnetic field in the SEN, wherein the method includes controlling the electromagnetic stirrer to operate only when a gas flow rate through the stopper rod is in a first range of 1.5 NL/min to 20 NL/min.

A method of controlling an electromagnetic stirrer arranged around a submerged entry nozzle (SEN) of a tundish provided with a stopper rod to control throughput of the tundish, the SEN being configured to provide tapping of molten metal from the tundish and the electromagnetic stirrer being configured to generate a rotating magnetic field in the SEN, wherein the method includes controlling the electromagnetic stirrer to operate only when a gas flow rate through the stopper rod is in a first range of 1.5 NL/min to 20 NL/min.

An assembly for a metal-making process, having: a tundish, a submerged entry nozzle (SEN) configured to provide tapping of molten metal from the tundish, and an electromagnetic stirrer arranged around the SEN, the electromagnetic stirrer having a closed and integral SEN-enclosing portion provided with coils for generating a rotating electromagnetic field in the SEN, the SEN-enclosing portion providing a circumferentially closed and integral annular passage through which the SEN extends, wherein the electromagnetic stirrer is immovably mounted relative to the tundish and relative to the SEN.

An assembly for a metal-making process, having: a tundish, a submerged entry nozzle (SEN) configured to provide tapping of molten metal from the tundish, and an electromagnetic stirrer arranged around the SEN, the electromagnetic stirrer having a closed and integral SEN-enclosing portion provided with coils for generating a rotating electromagnetic field in the SEN, the SEN-enclosing portion providing a circumferentially closed and integral annular passage through which the SEN extends, wherein the electromagnetic stirrer is immovably mounted relative to the tundish and relative to the SEN.

A method of controlling an electromagnetic stirrer arranged around a submerged entry nozzle (SEN) of a tundish provided with a stopper rod to control throughput of the tundish, the SEN being configured to provide tapping of molten metal from the tundish and the electromagnetic stirrer being configured to generate a rotating magnetic field in the SEN, wherein the method includes controlling the electromagnetic stirrer to operate only when a gas flow rate through the stopper rod is in a first range of 1.5 NL/min to 20 NL/min.

A method of controlling an electromagnetic stirrer arranged around a submerged entry nozzle (SEN) of a tundish provided with a stopper rod to control throughput of the tundish, the SEN being configured to provide tapping of molten metal from the tundish and the electromagnetic stirrer being configured to generate a rotating magnetic field in the SEN, wherein the method includes controlling the electromagnetic stirrer to operate only when a gas flow rate through the stopper rod is in a first range of 1.5 NL/min to 20 NL/min.