A multi-stage gas atomization preparation method of titanium alloy spherical powder for a 3D printing technology includes the following steps: bar preparation and machining step, multi-stage gas atomization powder preparation step through vacuum induction, and powder screening step. The collision probability of the metal droplets at the gas atomization stage is reduced by controlling the gas atomization pressure and the feeding speed of the titanium alloy electrode bar in a hierarchical manner, so that the collaborative control of the particle size and the surface quality of the titanium alloy 3D printing powder in the gas atomization preparation process is realized.

The present disclosure provides systems and methods for forming block crystals of a metal compound. In some embodiments, a method for forming block crystals of a metal compound may comprise (a) introducing a source metal into a furnace; (b) forming a complete or partial vacuum in the furnace and increasing a temperature of the furnace above a melting point of the source metal to form a liquid flow of the source metal; (c) breaking the liquid flow to generate particles of the source metal; (d) ionizing the particles in an ionization chamber to form ionized particles, wherein the ionization chamber has a temperature above a decomposition temperature of the metal compound; and (e) introducing the ionized particles into a growth chamber comprising a reactive gas that is reactive with the ionized particles, to thereby form the block crystals of the metal compound.

A print engine of an additive manufacturing system includes a print station configured to hold a removable cartridge containing powder. A laser engine is positioned to direct a one or two dimensional patterned laser beam into the removable cartridge. In some embodiments powder is produced at least in part with a magnetohydrodynamic system.

A print engine of an additive manufacturing system includes a print station configured to hold a removable cartridge containing powder. A laser engine is positioned to direct a one or two dimensional patterned laser beam into the removable cartridge. In some embodiments powder is produced at least in part with a magnetohydrodynamic system.

The invention relates to a method for splitting an electrically conductive liquid, in particular a melt jet, comprising the steps providing the electrically conductive liquid which moves in a first direction (12) in the form of a liquid jet (10); and generating high-frequency travelling electromagnetic fields surrounding the liquid jet (10) which travel in the first direction (12) and accelerate the liquid jet (10) in the first direction (12), thereby atomizing the liquid jet (10).

The invention relates to a method for splitting an electrically conductive liquid, in particular a melt jet, comprising the steps providing the electrically conductive liquid which moves in a first direction (12) in the form of a liquid jet (10); and generating high-frequency travelling electromagnetic fields surrounding the liquid jet (10) which travel in the first direction (12) and accelerate the liquid jet (10) in the first direction (12), thereby atomizing the liquid jet (10).

A device for atomizing a metallic, intermetallic or ceramic melt stream by means of a gas to form a spherical powder, comprising a melt chamber, a powder chamber, an induction coil in the melt chamber, a melt material, preferably melt rod in the induction coil and an atomizer nozzle interconnecting the melt and powder chambers and being arranged in a nozzle plate, for the melt stream melted off from the melt material by the induction coil, wherein the atomizer nozzle has an exclusively convergent nozzle profile having nozzle flanks which have a circular-arc-shaped cross-section, and therefore both the atomizing gas and the melt stream and the droplets generated therefrom reach a velocity which is at most equal to, preferably below the acoustic velocity of the atomizing gas.

The invention relates to an EIGA coil (10) for partial melting an electrode (40). The EIGA coil (10) comprises a plurality of windings (12A, 12B, 12C) which are coaxially arranged with respect to a center axis (M) and axially spaced from each other, wherein each of the plurality of windings (12A, 12B, 12C) is formed in the shape of a ring interrupted by a gap (14A, 14B, 14C) and equidistant with respect to the center axis (M) and extending in a plane perpendicular to the center axis (M). Adjacent windings (12A, 12B; 12B, 12C) of the plurality of windings (12A, 12B, 12C) are respectively connected to each other via a connecting portion (20AB, 20BC; 120AB, 120BC).

The present invention relates to a method for producing an abrasion-resistant coating on surface of a 3D printed titanium alloy component, which belongs to the field of surface modification. The method comprises using spherical TC4 titanium alloy powder as a base material and adopting selective laser melting (SLM) technology to manufacture a 3D printed titanium alloy component in a layer-by-layer stacking manner, using graphene oxide to perform friction-induction treatment, and making the graphene oxide infiltrate into the surface of the TC4 titanium alloy component to obtain a graphene oxide surface coating. The goal of improving the friction and wear performance of the TC4 titanium alloy printed components is achieved. The preparation method is simple, and the steps are easy to operate. Introducing the graphene oxide is beneficial to reduce the generation of wear debris during the friction and wear processes and improve tribological characteristics of the base material.

The present invention is to provide powder made of iron-based metallic glass, the corrosion resistance of which is improved over the conventional powder made of iron-based metallic glass. The basic composition includes a group of iron-based metallic elements that predominantly has Fe, a group of metalloid elements that consists of Si, B, P, and C, and a little amount of a group of elements for improving the degree of supercooling that consists of either or both of Nb and Mo. The powder made of the iron-based metallic glass is obtained by adding to the basic composition an element for improving the corrosion resistance. The obtained powder made of the iron-based metallic glass has an excellent corrosion resistance, an excellent magnetic property, and an excellent insulating property.