A rotary cutting tool includes a cutting head having a plurality of insert-receiving pockets for radially mounting a first type of cutting insert in a first cutting region and for tangentially mounting a second type of cutting insert in a second cutting region. The first cutting region has a first length, L1, and the second cutting region has a second length, L2, that is greater in magnitude than the first length, L1. The two types of cutting inserts provides a hybrid cutting insert design in which the first type of cutting inserts provide an increased chip gash volume for effective chip evacuation, and the second type of cutting inserts provide an increased core diameter to minimize deflection of the rotary cutting tool.

A rotary cutting tool includes a cutting head having a plurality of insert-receiving pockets for radially mounting a first type of cutting insert in a first cutting region and for tangentially mounting a second type of cutting insert in a second cutting region. The first cutting region has a first length, L1, and the second cutting region has a second length, L2, that is greater in magnitude than the first length, L1. The two types of cutting inserts provides a hybrid cutting insert design in which the first type of cutting inserts provide an increased chip gash volume for effective chip evacuation, and the second type of cutting inserts provide an increased core diameter to minimize deflection of the rotary cutting tool.

An apparatus and method are provided for three dimensional cutting of a multi-axis feature into a workpiece that are at least partially characterized by a lack of rotationally symmetrical tools and an ability to produce high aspect ratio (depth to diameter) features using mechanical machining. The apparatus includes a base, a displaceable machine table supported on that base, a displaceable spindle supported on the base adjacent the machine table, a cutting tool held in a chuck carried on the spindle and a control module. The control module includes a controller and a plurality of actuators to provide precise displacement of the machine table, spindle, cutting tool and the workpiece for cutting multi-axis surface features into the workpiece.

An apparatus and method are provided for three dimensional cutting of a multi-axis feature into a workpiece that are at least partially characterized by a lack of rotationally symmetrical tools and an ability to produce high aspect ratio (depth to diameter) features using mechanical machining. The apparatus includes a base, a displaceable machine table supported on that base, a displaceable spindle supported on the base adjacent the machine table, a cutting tool held in a chuck carried on the spindle and a control module. The control module includes a controller and a plurality of actuators to provide precise displacement of the machine table, spindle, cutting tool and the workpiece for cutting multi-axis surface features into the workpiece.

A workpiece positioning device for a processing center, and a processing center and a method for positioning a workpiece mounted on a workpiece palette in a processing center is disclosed. The workpiece positioning device comprises a deposit place comprising a horizontal deposit surface for a workpiece palette with a workpiece mounted thereon and a pivot bearing that receives the workpiece palette on a first edge of said workpiece palette in a rotatable manner. Furthermore, the workpiece positioning device comprises a pivoting device for transferring the workpiece palette from a horizontal position into a vertical position, and vice versa. The pivoting device comprises a horizontal and a vertical linear axle and a gripping device and is disposed to grip a workpiece palette on another, second edge and to pivot, by simultaneously moving the horizontal and the vertical linear axles, the workpiece palette around the pivot bearing on a circular path.

A workpiece positioning device for a processing center, and a processing center and a method for positioning a workpiece mounted on a workpiece palette in a processing center is disclosed. The workpiece positioning device comprises a deposit place comprising a horizontal deposit surface for a workpiece palette with a workpiece mounted thereon and a pivot bearing that receives the workpiece palette on a first edge of said workpiece palette in a rotatable manner. Furthermore, the workpiece positioning device comprises a pivoting device for transferring the workpiece palette from a horizontal position into a vertical position, and vice versa. The pivoting device comprises a horizontal and a vertical linear axle and a gripping device and is disposed to grip a workpiece palette on another, second edge and to pivot, by simultaneously moving the horizontal and the vertical linear axles, the workpiece palette around the pivot bearing on a circular path.

A smart tool system may include at least one assembly of a tool holder and a tool, and a tooling machine configured to rotate the at least one assembly to cut a workpiece. The tooling machine may have a spindle to which the tool holder may be selectively attachable, and a controller configured to rotate the spindle at a spindle speed. The smart tool system may also include at least one database configured to store vibrational data relating to at least one of the at least one assembly and the tooling machine. The smart tool system may further be configured to determine an optimum operating value and/or range of optimum operating values of at least one parameter for the tooling machine based on the vibrational data. The optimum operating value(s) provide for minimized or no chatter when cutting the workpiece.

A smart tool system may include at least one assembly of a tool holder and a tool, and a tooling machine configured to rotate the at least one assembly to cut a workpiece. The tooling machine may have a spindle to which the tool holder may be selectively attachable, and a controller configured to rotate the spindle at a spindle speed. The smart tool system may also include at least one database configured to store vibrational data relating to at least one of the at least one assembly and the tooling machine. The smart tool system may further be configured to determine an optimum operating value and/or range of optimum operating values of at least one parameter for the tooling machine based on the vibrational data. The optimum operating value(s) provide for minimized or no chatter when cutting the workpiece.

A method of machining a feature in a component using a machine having a support rotatable about a rotation axis and having a cutting tool movable relative to the component, the component being mounted on the support for rotation about a central axis of the component, the method includes: determining coordinates of at least three points on a reference surface of the component, the at least three points being circumferentially offset from one another relative to the central axis; determining an angular correction to apply to the cutting tool based on the coordinates of the at least three points; and machining the feature in the component using the cutting tool angled with the angular correction.

A cutting machine includes a holder located below a spindle to hold processing targets, and an adaptor connected to a rotation shaft to rotatably support the holder. The holder includes a first holder fixed to the adaptor and including a pin insertion hole to which a fixing pin attached to a processing target is fixed, and a second holder detachably attached to the first holder and including a pin insertion hole at a position facing the pin insertion hole. The fixing pin extends in a Y-axis direction. In the Y-axis direction, a distance between a processing target fixed to the pin insertion hole and a processing target fixed to the pin insertion hole is shorter than a length of the fixing pin.