A wire electrical cutting machine for machining a circular part by a wire electrode.

A wire electrical cutting machine for machining a circular part by a wire electrode.

An electromachining system includes at least one steerable electrode. The steerable electrode includes an electrode positioning mechanism configured to facilitate six degrees of freedom referenced to a pitch axis, a yaw axis, and a roll axis. The three axes are substantially perpendicular to each other. The electrode positioning mechanism includes a first end and a rotatable electrode tip coupled to the first end.

High-speed wire electrochemical-discharge cutting method (HS-WECDM), in which a work piece is processed by means of a wire electrode, in which consecutive negative polarity pulses are applied at said wire electrode, thereby at least partially developing discrete electrical discharges, wherein the method further includes, applying positive polarity pulses at the wire electrode between the negative pulses, and that an ignition occurring with each positive polarity pulse is immediately detected, and that the positive polarity pulses are immediately interrupted.

High-speed wire electrochemical-discharge cutting method (HS-WECDM), in which a work piece is processed by means of a wire electrode, in which consecutive negative polarity pulses are applied at said wire electrode, thereby at least partially developing discrete electrical discharges, wherein the method further includes, applying positive polarity pulses at the wire electrode between the negative pulses, and that an ignition occurring with each positive polarity pulse is immediately detected, and that the positive polarity pulses are immediately interrupted.

High-speed wire electrochemical-discharge cutting method (HS-WECDM), in which a work piece is processed by means of a wire electrode, in which consecutive negative polarity pulses are applied at said wire electrode, thereby at least partially developing discrete electrical discharges, wherein the method further includes, applying positive polarity pulses at the wire electrode between the negative pulses, and that an ignition occurring with each positive polarity pulse is immediately detected, and that the positive polarity pulses are immediately interrupted.

A cutting electrode head for a handheld electrical discharge machining (EDM) device comprising: a housing; a cutting electrode supported in the housing, and configured to move from a retracted position to an extended position along an electrode axis (C) to cut a workpiece; and an actuator supported in the housing and movable along a movement axis (E) which is at an angle to the electrode axis (C), wherein movement of the actuator along the movement axis (E) causes the cutting electrode to move between its retracted and extended positions.

An electrochemical machining device includes a plurality of electrodes, a guiding member and a plate member. The electrodes are disposed around a workpiece. The guiding member is configured to limit and guide each of the electrodes to move. The plate member is configured to exert a force to each of the electrodes. The driving member is configured to rotate the workpiece. The plate member is connected to each of the electrodes. A force-exerting direction of the force from the plate member to each of the electrodes is parallel to a central axis of each of the electrodes or deflects off the central axis. Each of the electrodes is passed through the guiding member and configured to perform a machining on the workpiece which is rotated by the driving member, and each of the electrodes has an electrochemical machining direction which is perpendicular, oblique or parallel to the workpiece.

An electrochemical machining device includes a plurality of electrodes, a guiding member and a plate member. The electrodes are disposed around a workpiece. The guiding member is configured to limit and guide each of the electrodes to move. The plate member is configured to exert a force to each of the electrodes. The driving member is configured to rotate the workpiece. The plate member is connected to each of the electrodes. A force-exerting direction of the force from the plate member to each of the electrodes is parallel to a central axis of each of the electrodes or deflects off the central axis. Each of the electrodes is passed through the guiding member and configured to perform a machining on the workpiece which is rotated by the driving member, and each of the electrodes has an electrochemical machining direction which is perpendicular, oblique or parallel to the workpiece.

A method for electroerosion machining includes providing an electrode assembly comprising an electrode body having a tube-shaped body that defines a hollow interior and one or more inserts affixed to the electrode body to form a cutting surface on the electrode assembly, positioning the electrode assembly adjacent a workpiece to be machined, and providing power to the electrode assembly so as to energize the electrode assembly, with the electrode assembly and the workpiece being at opposite electrical polarities. The method also includes advancing the electrode assembly through the workpiece, with a working gap being maintained between the inserts and the workpiece across which a pulse electric current is passed to remove material from the workpiece, wherein, upon advancing the electrode assembly through the workpiece, a core is formed that is completely separated from a remainder of the workpiece and is contained within the hollow interior of the electrode body.