Exothermic welding molds, weld-metal containing cartridges for such molds, and methods of use are provided. The mold, cartridges, and methods can provide interaction between the cartridge's disk member with the mold, which allows the housing member to be withdrawn from the mold while leaving the disk member and weld-metal in place. The interaction can be a rotational restraint alone, a vertical restraint alone, or combinations thereof. Alternately, the interaction can be an outward pressure on the housing member and/or disk member, a shear force on the housing member and/or disk member, or combinations thereof. The outward pressure on the housing member and/or disk member can alternately be provided without interaction between the disk member and the mold, but rather by the simple application of an internal pressure to the cartridge. The internal pressure can be applied by squeezing the walls of the cartridge and/or by depressing a pusher member.

An exothermic reaction mold includes a reaction chamber, a weld chamber communicating with the reaction chamber and at least one user configurable port communicating with the weld chamber for receiving cables to be welded.

A tool assembly for performing operations in confined spaces, the tool assembly includes a telescoping pole having a proximal end and a distal end. The telescoping pole is capable of extending between a retracted position and an extended position. A working tool is connected to the distal end of the telescoping pole, and a control unit is connected to the proximal end of the telescoping pole. A flexible cable extending through the telescoping pole electrically connects the working tool to the control unit.

A mold includes a weld cavity, housings for the components to be welded, a crucible-funnel in communication with the weld cavity for housing filling material, at least one additional cavity for housing an exothermic mixture; and an inner shell that separates the crucible-funnel and the at least one additional cavity to transmit heat produced in the exothermic reaction from the additional cavity to the crucible-funnel. The mold allows the exothermic mixture to be isolated to avoid contact with the filling material and to prevent the filling material from reaching the weld cavity. The system can further include a first filler and a second filler, arranged to be mounted over the mold for introducing the filling material and the exothermic mixture, respectively.

The present invention relates to a method for joining at least two metal workpiece parts (2, 8) of a differing metal composition to each other by means of explosion welding, comprising the steps of: •—enclosing an inner workpiece part (2) at least partially with an outer workpiece part (89; •—arranging a mantle of explosive material (14) round the outer workpiece part; and •—detonating the explosive material in order to bring about a metallurgical connection between the two workpiece parts; •—wherein during the detonation of the explosive material the inner workpiece part is substantially wholly filled with and/or is at least partially enclosed by a dilatant non-Newtonian mixture (20). The invention further relates to a workpiece manufactured via this method.

A magnetic component with a rare-earth magnet is provided. The rare-earth magnet has a bronze coating that partially or entirely covers the surface of the rare-earth magnet. Further, the tin coating partially or entirely covers the bronze coating. A production process for the magnetic component as well as a soldering method for connecting the magnetic component with a substrate is also provided.

A method of impact welding a flyer to a hollow component is provided. The method includes providing the component made of a first material and including a cavity where a weld site is disposed on a first side of the component. An incompressible material is packed against a second side of the component opposite the first side facing the cavity. A flyer made of a second material is positioned onto the weld site. The flyer is then impact welded to the component. The incompressible material prevents the deformation of the component during the impact welding. A method of impact welding a cover plate to a component is provided as well as a support system for welding repair of hollow components.

A system and method for joining dissimilar metals. In one embodiment, a method comprises providing a first metal plate, a second metal plate, and an intermediate body that is positioned between the first metal plate and the second metal plate. The first metal plate is then driven into the intermediate body, which causes at least a portion of the intermediate body to collide with the second metal plate. As a result, the material of the intermediate body joins the first metal plate to the second plate. In another embodiment, a method for joining dissimilar metals comprises providing a first metal that is not amenable to welding, a second metal that is joinable to the first metal, and an intermediate body that is not joinable to at least the first metal. The intermediate body may have at least one hole such that the first metal and the second metal are positioned over and on opposite sides of the hole(s). At least a portion of the second metal may then be driven into the hole(s) to be joined to first metal.

A system and method for joining dissimilar metals. In one embodiment, a method comprises providing a first metal plate, a second metal plate, and an intermediate body that is positioned between the first metal plate and the second metal plate. The first metal plate is then driven into the intermediate body, which causes at least a portion of the intermediate body to collide with the second metal plate. As a result, the material of the intermediate body joins the first metal plate to the second plate. In another embodiment, a method for joining dissimilar metals comprises providing a first metal that is not amenable to welding, a second metal that is joinable to the first metal, and an intermediate body that is not joinable to at least the first metal. The intermediate body may have at least one hole such that the first metal and the second metal are positioned over and on opposite sides of the hole(s). At least a portion of the second metal may then be driven into the hole(s) to be joined to first metal.

The disclosure relates to a method for producing load-indicating connection components. A connection element (10) and a piezoelectric ultrasonic transducer (20) are provided and interconnected. The method comprises forming a layer structure on the surface (14) of the connection element (10). The layer structure comprises, in this order, proceeding from the surface (14) of the connection element (10): a first solder layer (16); a reactive layer (30); a second solder layer (22); and the piezoelectric ultrasonic transducer (20). The reactive layer (30) is designed for an exothermic reaction by activation with heat, with electromagnetic radiation or with electric current. Subsequently, the piezoelectric ultrasonic transducer (20) is pressed toward the connection element (10) in order to produce a specified contact pressure, and the reactive layer (30) is activated. The disclosure also relates to a load-indicating connection component of this type.