A value stream method of manufacturing a plurality of vehicle structural rails includes feeding a coil of aluminum alloy sheet into a roll forming machine and forming a tubular shape with a seam, bobbin tool-friction stir welding the seam of the tubular shape and forming a welded tubular shape with a welded seam, cutting the welded tubular shape into a plurality of tubular sections, tube bending each of the plurality of tubular sections and forming a plurality of bent tubular sections, and hydroforming each of the plurality of bent tubular sections and forming a plurality of structural rails. The coil of aluminum alloy sheet may or may not be pre-treated and/or lubricated.

A method for joining metallic well tubulars to be lowered into a wellbore (4) comprises the steps of: a) providing a first well tubular (6) having an upper end surface (6a), and a second well tubular (7) having a lower end surface (7a); b) lowering the first well tubular (6) into the wellbore (4), leaving the upper end thereof outside the wellbore (4); c) setting the second well tubular (7) in an axially aligned position on the first well tubular (6), with the lower end surface (7a) of the second well tubular (7) set against the upper end surface (6a) of the first well tubular (6); d) keeping the first and second well tubulars (6, 7) in said axially aligned position; e) welding the upper end of the first well tubular (6) to the lower end of the second well tubular (7), forming a circumferential weld bead (WL) in a position corresponding to said upper and lower end surfaces (6a, 7a); and f) lowering into the wellbore (4) the first well tubular (6) and the second well tubular (7) welded together. Step e) comprises the operations of: providing at least one laser welding head (13), configured for directing a laser beam (LB) towards a circumferential working zone (WA) that includes an upper end portion of the first well tubular (6) and a lower end portion of the second well tubular (7), the at least one laser welding head (13) being displaceable around the circumferential working zone (WA) according to a respective trajectory of revolution; providing at least one induction-heating device (141, 142), which is displaceable substantially according to the trajectory of revolution of the at least one laser welding head (13), the at least one induction-heating device (141, 142) being set upstream, respectively downstream, of the at least one laser welding head (13), with reference to the direction of revolution (R) of the at least one laser welding head (13); causing revolution of the at least one laser welding head (13) and revolution of the at least one induction-heating device (141, 142), in such a way that: the laser beam (LB) progressively forms the circumferential weld bead (WL); and the at least one induction-heating device (141, 142) supplies heat to a corresponding part (PH1, PH2) of the circumferential working zone (WA), which comprises respective parts of said upper and lower end portions of the respective first and second well tubulars (6, 7), before the laser

A method for manufacturing an electric resistance welded metal pipe by butting side ends of a metal strip against each other and then welding the side ends by high frequency heating to manufacture an electric resistance welded metal pipe, each side end being provided with an inner surface side corner portion located on an inner surface side of the electric resistance welded metal pipe, the method includes a step of forming an inclined surface at the inner surface side corner portion before butting the side ends of the metal strip, and wherein the side ends are butted and welded to each other such that the inclined surface remains on an excess metal of the metal pipe after electric resistance welding and a discharged metal is not welded to the excess metal.

A feed axis motor includes a front-side housing fixed to an end face of a stator core. The stator core is formed of a material with iron as a main component. The front-side housing is formed of a material with aluminum as a main component. The stator core and the front-side housing are coupled with each other at a welding mark generated by laser welding. The welding mark extends in a circumferential direction so as to cover a line of contact between the stator core and the front-side housing. The welding mark seals the boundary portion between the stator core and the front-side housing.

In a method of applying a weld to a target surface, a guide rail arrangement is attached to the target, the guide rail arrangement including at least one guide rail. A weld head carriage having a carriage housing, a rail follower assembly, and a sonotrode is movably mounted to the guide rail arrangement so that the follower assembly engages each guide rail for movement there-along. The weld head carriage is positioned adjacent the target surface, feedstock material is deposited onto the target surface, and the sonotrode is extended to engage the deposited feedstock material and apply a welding force to the feedstock material and the target. Relative movement between the carriage and the guide rail arrangement is initiated and ultrasonic vibrations are conducted into the feedstock material and the target, thereby welding the feedstock material to the target surface.

A portable advanced process module system includes, for example, a welding power source, an portable advanced process module, and a wire feeder. The portable advanced process module and the wire feeder are separately enclosed in suitcase style enclosures with disconnectable power and communication means between the portable advanced process module and the wire feeder. The processing unit includes power electronics to enable advanced weld processes that can be delivered to the wire feeder and a welding work piece. The portable advanced process module is powered by a DC bus that can be supplied by a welding power source. Connecting the portable advanced process module between the welding power source and the wire feeder enables advanced welding processes to be accomplished at great distances from the main welding power source. Separating the power electronics into the portable advanced process module and maintaining a standard suitcase wire feeder form factor keeps the welding equipment used in the working area envelope small, light, and portable.

The present disclosure provides methods for preparing an extruded product from a solid billet. The methods can include providing an as-cast billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the as-cast billet to plasticize the as-cast billet; and extruding the plasticized as-cast billet with an extrusion die to form an extruded product. Methods for preparing extruded products from billets can also include: providing a billet for extrusion; while maintaining a majority of the billet below 100° C., applying a simultaneous rotational shear and axial extrusion force to one end of the billet to plasticize the one end of the billet; and extruding the plasticized one end of the billet with an extrusion die to form an extruded product. Methods for preparing an extruded product from a billet can also include providing a billet for extrusion; applying a simultaneous rotational shear and axial extrusion force to the billet to plasticize the billet; extruding the plasticized billet with an extrusion die to form an extruded product; and artificially aging the extruded product for less than the ASTM recommended amount of time.

The present invention relates to a method for reducing or completely closing an opening of an inner contour 2 of a workpiece by means of a material melted by a laser deposition welding device 7, comprising the following steps: providing a workpiece 1 with an inner contour 2 having an opening defined by an edge section 11, forming a plurality of base webs 41 from molten material by laser deposition welding by starting at the edge section 11 of the inner contour 2 of the workpiece in such a way that the formed base webs 41 protrude from the edge section 11 at a predetermined angle, connecting adjacent base webs 41 by forming connecting webs 42 from molten material by laser deposition welding in such a way that a support structure 4 which comprises base webs 41 and connecting webs 42 is formed, forming a cover layer 5 of molten material connected to the support structure 4 in such a way that the opening of the inner contour 2 is reduced or completely closed.

Provided is a clad welded pipe or tube that has improved pipe or tube mechanical properties by reducing the width of a weld without its function as a clad pipe or tube being impaired. A clad welded pipe or tube comprises: a first layer made of base metal; and a second layer placed on one surface of the first layer, and made of first cladding metal that is a material different from the base metal, wherein a pipe or tube circumferential length L1 of weld metal at a pipe or tube inner surface and a pipe or tube circumferential length L2 of the weld metal at a pipe or tube outer surface in a weld are each 0.0010 mm or more and 1.0 mm or less, and the base metal is not exposed at a first cladding metal-side surface of the clad welded pipe or tube in the weld.

A pipe welding stabilizer comprising a vise grip assembly, an adjustment assembly, and a pipe assembly. The vise grip assembly includes two vise grips mounted to either side of an adjustment assembly. The two vise grips include jaws with ridges that can be attached to a pipe surface. The vise grips help hold the pipe in place while it is being soldered to ensure it does not slip or fall before it is welded. The adjustment assembly includes pins that can be pushed in to adjust the width and reach of the grip of the two vise grips.