A process of welding fittings to ends of a double wall pipe comprising forming a first welded joint between an inner pipe and an inner receiver of a first fitting; forming a second welded joint between an outer pipe and an outer receiver of the first fitting; forming a third welded joint between the outer pipe and an outer receiver of a second fitting; and forming a fourth welded joint between the inner pipe and an inner receiver of the second fitting.

A welding tool includes a tool support and a welding torch coupled to the tool support. The welding tool is configured to rotate relative to the tool support about a welding axis. A locating device is coupled to the tool support and is movable between a retracted position and an extended position. In the extended position, the locating device extends toward the welding axis. The locating device includes a recess at an end of the locating device. The recess is configured such that, when a predetermined object to be welded (such as an anchor rod) is positioned at least partially within the recess of the locating device in the extended position, the welding axis passes through the object to be welded.

A welding tool includes a tool support and a welding torch coupled to the tool support. The welding tool is configured to rotate relative to the tool support about a welding axis. A locating device is coupled to the tool support and is movable between a retracted position and an extended position. In the extended position, the locating device extends toward the welding axis. The locating device includes a recess at an end of the locating device. The recess is configured such that, when a predetermined object to be welded (such as an anchor rod) is positioned at least partially within the recess of the locating device in the extended position, the welding axis passes through the object to be welded.

A hygienic food product to food product heat exchanger (1). The heat exchanger (1) has an elongated and hollow housing (4), a metal tube plate (6) arranged at each of the opposite ends of the elongated housing (4) for defining a closed interior space (10) inside the elongated and hollow housing (4), a plurality of tightly spaced metal tubes (2) axially extending between the tube plates (2) with the ends of the tubes being received in correspondingly tightly spaced holes the tube plates (6) or with the lumen of the tubes being aligned with said correspondingly tightly spaced holes in the tube plates. The metal tubes (2) are sealingly secured to the metal tube plates (6) by a welding joint (20) on the inwardly facing side of the tube plates (6).

A hygienic food product to food product heat exchanger (1). The heat exchanger (1) has an elongated and hollow housing (4), a metal tube plate (6) arranged at each of the opposite ends of the elongated housing (4) for defining a closed interior space (10) inside the elongated and hollow housing (4), a plurality of tightly spaced metal tubes (2) axially extending between the tube plates (2) with the ends of the tubes being received in correspondingly tightly spaced holes the tube plates (6) or with the lumen of the tubes being aligned with said correspondingly tightly spaced holes in the tube plates. The metal tubes (2) are sealingly secured to the metal tube plates (6) by a welding joint (20) on the inwardly facing side of the tube plates (6).

A welding torch includes a gas lens of a lattice structure that straightens a shielding gas. The welding torch includes a non-consumable electrode, an electrode holder into which the non-consumable electrode is inserted, and a torch body including a sleeve that holds the electrode holder, a flow path forming portion that forms a shielding gas flow path around the sleeve, and a nozzle that forms a shielding gas guiding space around a distal end of the non-consumable electrode, the distal end extending from the electrode holder, in which the gas lens is provided so as to separate the shielding gas flow path from the shielding gas guiding space.

A hygienic food product to food product heat exchanger (1). The heat exchanger (1) has an elongated and hollow housing (4), a metal tube plate (6) arranged at each of the opposite ends of the elongated housing (4) for defining a closed interior space (10) inside the elongated and hollow housing (4), a plurality of tightly spaced metal tubes (2) axially extending between the tube plates (2) with the ends of the tubes being received in correspondingly tightly spaced holes the tube plates (6) or with the lumen of the tubes being aligned with said correspondingly tightly spaced holes in the tube plates. The metal tubes (2) are sealingly secured to the metal tube plates (6) by a welding joint (20) on the inwardly facing side of the tube plates (6).

Reduced tube pitch within a shell-and-tube heat exchange reactor such as, for example, an EO reactor, is provided by utilizing a welding material that has a high tensile (i.e., a tensile strength of greater than 600 MPa). Reduced tube pitch allows for more elongated tubes (the tubes are filled with a catalyst) to be present in a reactor, and thus a smaller reactor can be manufactured. Notably, the use of a high tensile strength welding material allows the implementation of a small welding groove located between a beveled sidewall of a beveled upper portion of an opening provided in a tube sheet overlay material (that is located atop a tube sheet) and an outermost sidewall of the elongated tube passing through the opening in the tube sheet overlay material.

Disclosed is an improved method of manufacturing cooled accelerator grid with full penetration weld configuration. In a preferred form, the method includes the steps of: machining a plurality of stubs, a first and a second end of a plurality of inconel pipes; welding the stubs with the first end of the inconel pipes forming a water connector assembly; machining of a base plate; welding the base plate with the water connector assembly; machining the base plate welded with the water connector assembly, wherein machining further comprises milling of plurality of cooling channels across angled plane of the base plate welded with the water connector assembly; closing of plurality of cooling channels located on the base plate welded with the water connector assembly; and welding each of plurality of external hydraulic circuits with the second end of each of the plurality of inconel pipes.

A method to repair an opening in a metallic device including: mount the device on a positioner; while the device is mounted on the positioner, sense and record positions of a surface of an opening in the device using a probe operated by a manipulator; based on the recorded positions determine a centerline and diameter of the opening; orient a digital model of the opening with respect to the opening of the device based on the centerline and diameter of the opening, and apply an weld or cladding to the opening by a welding torch maneuvered automatically by the manipulator while the device is mounted to the positioner and based on the oriented digital model of the opening.