Embodiments are directed to methods, systems, and apparatuses, for providing fittings capable of being orbitally welded. A system may include measuring components configured to measure a tubing thickness and measure a fitting thickness. The system may also include a processor configured to determine a difference in thickness between the measured tubing thickness and the measured fitting thickness and, based on the determined difference in thickness, determine an amount of fitting that is to be removed to reach a set, specified thickness that allows the fitting to be orbitally welded. The system may also include a facing tool configured to bevel and shape an end portion of the fitting according to the determined amount of fitting that is to be removed to reach the specified thickness and may include an orbital welder configured to orbitally weld the beveled end of the fitting to the tubing in a fusion socket weld.

Producing welded connections between inner tubes and tube support plates of a tube bundle for a product-to-product shell-and-tube heat exchanger by means of an auxiliary device is described. A production method includes pressing the end face of a tube support plate against the end face of the inner tubes in the direction of the inner tube longitudinal axes during welding operations with a first form fit, which is effective both radially and axially, immovably fixing the number of inner tubes corresponding to the tube layout pattern to each other by a second, detachable form fit of the auxiliary device, making a circumferential round weld orbitally, starting from the plate inner bore and the tube inner bore, in a single pass and continuously from radially inside to radially outside, and detaching and removing the auxiliary device from the welded tube bundle.

A process of welding fittings to ends of a double wall pipe comprising forming a first welded joint between an inner pipe and an inner receiver of a first fitting; forming a second welded joint between an outer pipe and an outer receiver of the first fitting; forming a third welded joint between the outer pipe and an outer receiver of a second fitting; and forming a fourth welded joint between the inner pipe and an inner receiver of the second fitting.

The present invention relates to a pipe connection assembly of a heat exchanger for connecting a header tank and a pipe of the heat exchanger, in which a means for preventing a welding ring that fixes a manifold and a pipe from entering into a hollow at one end of the manifold before welding is disposed, and a space is formed between the inner surface of the one end of the manifold and the outer surface of the pipe, thereby preventing the molten welding ring from flowing out.

Provided are a welding apparatus and a method, including a welding torch, a wire nozzle, a support stand that supports the welding torch and the wire nozzle with a predetermined distance therebetween, and a first support mechanism that supports the support stand so that the support stand is rotatable around a first support axis that is along a direction in which the welding torch and the wire nozzle are arranged.

Reduced tube pitch within a shell-and-tube heat exchange reactor such as, for example, an EO reactor, is provided by utilizing a welding material that has a high tensile (i.e., a tensile strength of greater than 600 MPa). Reduced tube pitch allows for more elongated tubes (the tubes are filled with a catalyst) to be present in a reactor, and thus a smaller reactor can be manufactured. Notably, the use of a high tensile strength welding material allows the implementation of a small welding groove located between a beveled sidewall of a beveled upper portion of an opening provided in a tube sheet overlay material (that is located atop a tube sheet) and an outermost sidewall of the elongated tube passing through the opening in the tube sheet overlay material.

A welding tool includes a tool support and a welding torch coupled to the tool support. The welding tool is configured to rotate relative to the tool support about a welding axis. A locating device is coupled to the tool support and is movable between a retracted position and an extended position. In the extended position, the locating device extends toward the welding axis. The locating device includes a recess at an end of the locating device. The recess is configured such that, when a predetermined object to be welded (such as an anchor rod) is positioned at least partially within the recess of the locating device in the extended position, the welding axis passes through the object to be welded.

A welding torch includes a gas lens of a lattice structure that straightens a shielding gas. The welding torch includes a non-consumable electrode, an electrode holder into which the non-consumable electrode is inserted, and a torch body including a sleeve that holds the electrode holder, a flow path forming portion that forms a shielding gas flow path around the sleeve, and a nozzle that forms a shielding gas guiding space around a distal end of the non-consumable electrode, the distal end extending from the electrode holder, in which the gas lens is provided so as to separate the shielding gas flow path from the shielding gas guiding space.

A tube and tubesheet assembly is provided, which includes a tubesheet, the tubesheet comprising at least one tube insertion aperture therethrough; at least one tube inserted in the at least one tube insertion aperture; and a damage-resistant layer applied to an edge of the at least one tube and along an inner surface of a portion of the tube that is positioned within the corresponding tube insertion aperture. A heat exchanger including the assembly is also provided. A method is also provided for coupling a tube to a tubesheet. The method includes applying a damage-resistant layer to an edge of the tube and along an inner surface of a portion of the tube that is positioned within a tube insertion aperture in the tubesheet. The method can also be used to repair tubes and retrofit pre-existing tube-to-tubesheet joints.

A welding tool includes a tool support and a welding torch coupled to the tool support. The welding tool is configured to rotate relative to the tool support about a welding axis. A locating device is coupled to the tool support and is movable between a retracted position and an extended position. In the extended position, the locating device extends toward the welding axis. The locating device includes a recess at an end of the locating device. The recess is configured such that, when a predetermined object to be welded (such as an anchor rod) is positioned at least partially within the recess of the locating device in the extended position, the welding axis passes through the object to be welded.