B24B53/062

Systems and methods of processing a rotatable assembly
11577365 · 2023-02-14 ·

A method of processing a rotatable assembly is described herein. The method includes mounting a grinding wheel on an arbor to form the rotatable assembly. The grinding wheel has a ring-structure formed from a plurality of grit particles dispersed within a metallic material. The method also includes mounting the rotatable assembly within at least one dressing machine, wherein the rotatable assembly is rotatable relative to a dressing tool within the at least one dressing machine, and shaping the grinding wheel with the dressing tool to define a final outer profile of the grinding wheel configured to machine a workpiece.

Method and grinding machine for grinding a gear wheel workpiece
11559843 · 2023-01-24 · ·

Method for the grinding of a gear wheel workpiece using a dressable worm grinding wheel, wherein the worm grinding wheel is rotationally driven about a tool axis of rotation and the gear wheel workpiece is rotationally driven about a workpiece axis of rotation, and relative movements are executed between the worm grinding wheel and gear wheel workpiece, and wherein after the execution of a dressing procedure of the worm grinding wheel, which is carried out by means of a rotationally-drivable dressing unit, the following steps are carried out: executing a relative shift movement between the worm grinding wheel and gear wheel workpiece parallel to the tool axis of rotation, executing an axially-parallel relative movement between the worm grinding wheel and gear wheel workpiece in parallel or diagonally to the workpiece axis of rotation, wherein a ratio between the shift movement and axially-parallel relative movement is specified, which is variable.

Rotary dresser and manufacturing method therefor

A rotary dresser includes a cored bar, an electroformed layer, and superabrasive grains fixed to an outer circumferential surface of the electroformed layer, and a plurality of island regions in which a plurality of superabrasive grains is gathered is provided at certain intervals. Since a plurality of the island regions in which a plurality of the superabrasive grains is gathered is provided at certain intervals, the same degree of dressing accuracy can be obtained as in a case in which expensive large superabrasive grains are fixed at a low density using cheap and small superabrasive grains, it is possible to decrease the contact area of a single superabrasive grain, and favorable cutting quality can be obtained.

Linear motion guide device and production method therefor
09765814 · 2017-09-19 · ·

There are provided: a linear motion guide device, which enhances workability of raceway surfaces and is capable of reducing production cost; and a production method for the linear motion guide device. For this purpose, a linear motion guide device includes a guide rail (1), a slider (2), and a plurality of rolling elements (4), and the guide rail (1) and the slider (2) individually have raceway surfaces (11, 21), which form a rolling path (3) of the rolling elements (4), at positions opposite to each other. Then, the rolling elements (4) are disposed in the rolling path (3), and the slider (2) moves with respect to the guide rail (1) via the rolling elements (4). The raceway surface (21) of at least one of the slider (2) and the guide rail (1) is composed of: a first raceway surface (21A); and second raceway surfaces (21B) extending on both sides of the first raceway surface (21), and surface roughness of the second raceway surfaces (21B) is set rougher than surface roughness of the first raceway surface (21A).

Dressing device and method for dressing a grinding tool

A dressing device for profiling and sharpening a grinding tool includes a rotatable sharpening tool and a rotatable profiling tool axially offset from and settable relative to the rotatable sharpening tool. In one embodiment, the rotatable sharpening tool and the rotatable profiling tool have a common rotational axis, and the tools are settable along the common rotational axis. In another embodiment, a profiling tool axis of rotation is parallel to a sharpening tool axis of rotation. A method for dressing a grinding tool is also disclosed. The method includes profiling and sharpening the grinding tool with a single dressing device having a rotatable profiling tool with a first feed rate and a first advancement rate, and a rotatable sharpening tool with a second feed rate and a second advancement rate. The two feed rates or the two advancement rates are different.

Method for machining bevel gears using an eccentrically-moved dressable cup grinding wheel
11806798 · 2023-11-07 · ·

A method which is executed in a grinding machine comprising a) rotationally driving a cup grinding wheel around an axis of rotation of a tool spindle at a first speed, b) rotationally driving a dressing tool around an axis of rotation of a dressing spindle at a second speed, c) carrying out a dressing method using the dressing tool, wherein a predetermined, fixed speed ratio is specified between the first speed and the second speed, and after steps (a), (b), and (c): i. eccentrically rotationally driving the cup grinding wheel around the axis of rotation of the tool spindle at a first machining speed using the eccentric drive, ii. carrying out a grinding method, wherein the bevel gear workpiece is machined by grinding using the cup grinding wheel.

METHOD OF HELICAL CHAMFER MACHINING SILICON WAFER
20210327718 · 2021-10-21 · ·

Provided is a method of chamfer machining a silicon wafer which makes it possible to increase the number of machining operations that can be performed using a chamfering wheel used for helical chamfer machining in the case of obtaining a small finished wafer taper angle. The method in which helical chamfer machining is performed so that the finished wafer taper angle θ of an edge portion in the one silicon wafer is within an allowable angle range of a target wafer taper angle θ.sub.0 includes a first truing step; a first chamfer machining step; a step of determining a groove bottom diameter ϕ.sub.A of the fine grinding grindstone portion; a second truing step using a second truer taper angle α.sub.2; and a second chamfer machining step. The second truer taper angle α.sub.2 is made larger than the first truer taper angle α.sub.1.

CONDITIONING OF A SUPERABRASIVE GRINDING TOOL
20230415305 · 2023-12-28 · ·

In a method of machining workpieces in a gear grinding machine with a grinding tool having vitrified-bonded abrasive grains made of a superabrasive material. The grinding tool is first dressed. Subsequently, the dressed grinding tool is conditioned such that a desired wear condition is produced. Thereafter, pre-toothed workpieces are machined using the dressed and conditioned grinding tool. Conditioning prevents undesirable grinding-in behavior of the grinding tool, which can cause thermal damage to the edge zone of the workpiece. Conditioning is performed with a conditioning kinematics, which is different from the machining kinematics and may correspond to a dressing kinematics. For conditioning, a conditioning tool is used which has a basic shape that is different from the basic shape of the workpieces.

SYSTEMS AND METHODS OF PROCESSING A ROTATABLE ASSEMBLY
20200316751 · 2020-10-08 ·

A method of processing a rotatable assembly is described herein. The method includes mounting a grinding wheel on an arbor to form the rotatable assembly. The grinding wheel has a ring-structure formed from a plurality of grit particles dispersed within a metallic material. The method also includes mounting the rotatable assembly within at least one dressing machine, wherein the rotatable assembly is rotatable relative to a dressing tool within the at least one dressing machine, and shaping the grinding wheel with the dressing tool to define a final outer profile of the grinding wheel configured to machine a workpiece.

METHOD FOR DRESSING A GRINDING TOOL
20200262028 · 2020-08-20 ·

Method for dressing a grinding tool by means of a machine tool including dressing the grinding tool with a form dressing roller and generating a tool profile on the grinding tool by a contact between the rotating grinding tool and the rotating form dressing roller along a dressing path, and generating relative movement therebetween along the dressing path automatically with the aid of two or more NC axes, wherein during the relative movement along the dressing path and during the contact between the form dressing roller and the grinding tool, each of the NC axes has an axial velocity with an absolute value greater than zero, and none of these NC axes carries out a directional reversal or comes to a standstill.