A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A cleaning process (blasted-particles cleaning process) includes performing, a plural number of consecutive cycles, an ultrasonic cleaning treatment including immersing a turbine rotor blade in a water basin and conducting an ultrasonic wave into the water basin to clean the turbine rotor blade, and a pressurized-water cleaning treatment including spraying pressurized water into an internal cooling flow channel after the ultrasonic cleaning treatment is performed. The cleaning process is performed after a bonding coat layer removing process of removing a bonding coat layer (first coating layer) by chemical treatment, and a cleaning process of cleaning the turbine blade by blast treatment. Heat tinging process is then performed.

A method of machining includes mounting a component in a drilling machine. The component has a target region where the hole is to be drilled. The component and a jet head are situated relative to each other in a drilling arrangement in which the target region is at a first position that is vertically equal to or vertically above a second position at which the jet head is located. A liquid stream is jetted from the jet head and contains either abrasive particles or a laser beam. The stream impinges the target region, and the abrasive particles or the laser beam cause removal of material from the component to form the hole. The liquid stream rebounds off of the component as back-splash. The drilling arrangement causes gravitational draining of the back-splash from the target region to reduce interference between the back-splash and the liquid stream.

System for reduction of dimensional end-taper in abrasive blasted tubes has a pressurized chamber maintaining higher air pressure inside the chamber than atmospheric pressure, an air-exit port allowing gases to exit the chamber at a controlled rate, a valve restricting passage of gases from the air-exit port, a pressurized membrane through which the tube passes creating a seal, a gauge port where pressure inside the pressurized chamber is monitored and a media-exit port allowing evacuation of abrasive blast media particles after being expelled from the exit-end of the tube. The system addresses dimensional end-taper as high back pressure at the exit end of the tube reduces velocity of the gases and abrasive particles carried in it, thereby reducing erosion of the inner walls of the tube near its exit end. The system can be employed with a wide range of tube sizes and in combination with several abrasive blasting techniques.

A method for abrasive flow machining includes moving an abrasive media through a high-aspect passage of a workpiece. Local pressure of the abrasive media is increased at target abrasion surfaces of the high-aspect passage using a passage geometry that is configured to direct flow of the abrasive media into the target abrasion surfaces such that the target abrasion surfaces are preferentially polished by the abrasive media over other, non-targeted surfaces of the high-aspect passage at which the flow of the abrasive media is not directed into.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

The present disclosure relates to a soot blower including: a lance tube which includes one end that reciprocally moves in one direction on a surface of an inlet port of a flow path of the tubular heat exchanger; a drive unit which is connected to the lance tube and reciprocally moves and rotates the lance tube in the one direction; a first nozzle which is connected to the one end of the lance tube and discharges steam to the inlet port; and a second nozzle which is disposed adjacent to the first nozzle and connected to the one end of the lance tube and discharges solid particles to the inlet port, and the present disclosure relates to a method of cleaning a tubular heat exchanger by using the soot blower.

The invention relates to a method for the surface processing of a component by flow grinding, comprising the following steps: (a) providing a blank (1), (b) flooding at least one surface of the blank (1) with a fluid carrier material containing grinding particles,
wherein the blank (1) is rounded at positions at which, during flooding, the flow direction (25) of the fluid carrier material containing the grinding particles changes and, at positions at which a flow separation occurs on the finished component, additional material (5) is attached such that a flow separation at the beginning of the flooding operation is prevented.

A sleeve may be configured to secure an airfoil cluster for polishing. The sleeve may include a mock airfoil and a bypass flow path between the mock airfoil and an end wall of the sleeve. The sleeve may be positioned in an annular ring of sleeves in a polishing apparatus. The polishing apparatus may comprise an annular flow path for an abrasive fluid. The abrasive fluid may be flowed through the annular ring of sleeves in order to polish the airfoil cluster.