An abrasive waterjet system in accordance with an embodiment of the present technology includes a cutting head, a catcher downstream from the cutting head, and a conveyance configured to carry slurry including abrasive material and liquid collected from the catcher toward the cutting head. The cutting head includes a jet-forming orifice and a mixing chamber downstream from the jet-forming orifice. The cutting head also includes a slurry inlet through which the mixing chamber receives slurry including abrasive material and liquid collected from the catcher. The abrasive waterjet system can be configured for substantially closed-loop recycling of wet abrasive material. This can be useful, for example, to increase abrasive material utilization efficiency and to decrease abrasive material disposal costs. These and/or other benefits may be realized both in the context of low pressure abrasive waterjet systems and in the context of high pressure abrasive waterjet systems.

A method for creating a three-dimensional (3D) mark in a protective coating including at least one of a TBC and a bond coating over a metal part, is provided. The method may include positioning a mask over the protective coating, the mask including an opening pattern therein; and performing an abrasive waterjet process on the protective coating using the mask. The abrasive waterjet erodes a first portion of the protective coating exposed through the first opening pattern to create the 3D mark. The mask is removed, leaving the 3D mark in the protective coating. The 3D mark only partially penetrates through the protective coating. A metal part may include a metal body, a protective coating over the metal body, and the 3D mark in the protective coating, is also provided. The 3D mark in the protective coating may include an opening having a width of between 30 and 300 micrometers.

A blasting system, comprising a tank, a center tube, an inlet, a top aperture. Said tank holds a slurry mixture for blasting application. Said inlet receives a pressurized air. Said center tube receives a portion of said pressurized air and selectively receives a portion of said slurry mixture. A portion of said center tube exits said tank at said top aperture. Said tank comprises a top end and a bottom end. Said relief valve regulates fluid capacity in said tank and relives pressure from said tank.

A method of cavitation peening may include coupling a moveable water source to a portable nozzle, through a flexible conduit. The method may include positioning the nozzle adjacent a treatment surface and discharging a first and second stream of fluid through a first and second channel of the nozzle, with the second channel concentrically positioned around the first channel. The first stream may have a first pressure, and the second stream may have a second pressure, the first pressure being greater than the second pressure and the two streams combining to generate a cloud of cavitation bubbles.

The invention is directed toward a mobile wet-abrasive blasting system used for cleaning, preparing surfaces, removing coatings, and other abrasive blasting applications. The wet abrasive basting system has a blast pot that includes pilot-controlled pneumatics to control the loading, pressurizing, de-pressurizing, and wash down functions. The wet-abrasive blasting system also uses a floating bung in conjunction with a vent mechanism to further automate the pressurizing steps in setting up the system. The wet-abrasive blasting system also uses pilot-controlled pneumatics to decide the blasting function options of just water, just air, or water/abrasive mix and air. Wet-abrasive blasting systems mix an abrasive media with water and convey the mix to meet compressed air and direct through a blast hose and nozzle.

A blasting system includes a pressure vessel, water pump, blast circuit, motor, orifice valve, and controller. The pressure vessel is configured to contain a pressurized blast media slurry. The water pump pumps water from a water supply to the pressure vessel. The blast circuit delivers the pressurized blast media slurry received from the pressure vessel. The motor drives the water pump. The orifice valve regulates a rate of flow of the blast media slurry to the blast circuit. The controller provides control commands to the water pump or the orifice valve based on a blast media flow rate set point and at least one sensed operating parameter.

A wet abrasive blasting system includes a vessel having multiple outlets for dispensing slurry. A first sprayer of the system is operatively associated with a first blast control switch, and a second sprayer is operatively associated with an n-th blast control switch. A first blast line fluidly connecting the first sprayer to the first outlet includes a first pinch valve, and an n-th blast line fluidly connecting the n-th sprayer to the n-th outlet includes an n-th pinch valve. A time delay module of the system transmits signals to close all system pinch valves upon receipt of signals indicative of an actuated state of more than one blast control switch and, after a predetermined time delay, transmits signals to open all system pinch valves associated with their respective actuated blast control switches.

Disclosed herein are systems and methods for improving the performance of a fluid jet cutting system by testing and adjusting characteristics of the system based on the effect of the characteristics on forces imparted by the system to a workpiece being cut. Also disclosed are systems and methods for monitoring and validating the performance of fluid jet cutting systems, and for diagnosing such systems. In some cases, the technologies described herein can be used to determine whether components of a fluid jet system require maintenance, or that characteristics of the system require adjustment.

An abrasive waterjet system in accordance with an embodiment of the present technology includes a cutting head, a catcher downstream from the cutting head, and a conveyance configured to carry slurry including abrasive material and liquid collected from the catcher toward the cutting head. The cutting head includes a jet-forming orifice and a mixing chamber downstream from the jet-forming orifice. The cutting head also includes a slurry inlet through which the mixing chamber receives slurry including abrasive material and liquid collected from the catcher. The abrasive waterjet system can be configured for substantially closed-loop recycling of wet abrasive material. This can be useful, for example, to increase abrasive material utilization efficiency and to decrease abrasive material disposal costs. These and/or other benefits may be realized both in the context of low pressure abrasive waterjet systems and in the context of high pressure abrasive waterjet systems.

Disclosed herein are components, systems, and methods of operating an abrasive fluid jet system that recycles and reuses abrasive particles for multiple cycles. The systems and methods include adjusting one or more operating parameters of the abrasive fluid jet system to compensate for a reduction in cutting power of the used abrasives as the used abrasive particles are continuously discharged from the outlet of the cutting head across multiple cycles. The one or more operating parameters include fluid pressure that forms the fluid jet, a cutting speed of the cutting head, and flow rate of abrasive particles, which are changeable while continuing to operate the abrasive fluid jet system. The one or more operating parameters include an orifice size through which a fluid passes to generate the second fluid jet, a mixing tube diameter through which the second abrasive fluid jet passes, and a length of the mixing tube.