An abrasive article is disclosed. The abrasive article has a backing substrate. The abrasive article also has a laminate joined to the backing substrate. The laminate comprises a hot melt polymer. The abrasive article also has a cured resin composition joined to the laminate opposite the backing substrate. The abrasive article also has abrasive particles joined to the cured resin composition.

The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.

A porous coated abrasive article comprises a porous backing having opposed first and second major surfaces, and a porous abrasive layer disposed on the first major surface. The porous backing comprises a porous oriented thermoplastic film. The porous backing has a land portion and openings extending between the first and second major surfaces. Each opening has a respective area at the first surface, wherein the openings have a number density of 5 to 4600 openings per square inch, and wherein the total area of the openings is from 1 to 90 area percent, based on the combined total areas of the land portion and the openings. The porous abrasive layer is disposed on the first major surface of the porous backing. The porous abrasive layer comprises abrasive particles retained in a binder and has an abrading surface opposite the porous backing, and the second major surface of the porous backing and the abrading surface are in fluid communication through at least some of the openings. A method of making the porous coated abrasive article using flame perforation is also disclosed.

An abrasive article includes a backing; a make coat overlying the backing; and a plurality of abrasive particles overlying the backing and at least partially contained in the make coat; and a make coat thickness ratio (Tg/Ta) of not greater than 1.5, wherein Tg is the average thickness of the make coat at the sides of the abrasive particles and the Ta is the average thickness of the make coat.

In methods and systems of making an abrasive article, abrasive particles are loaded to a distribution tool including a plurality of upper walls defining a plurality of spacing slots, and a plurality of lower walls defining a plurality of distribution slots. The spacing slots are open to the distribution slots, which are open to a lower side of the tool. The loaded particles are spaced and distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool in a machine direction. The upper walls space the particles in the machine direction. The particles distributed by the lower walls undergo an orientation sequence in which each particle is oriented into a column aligned along the machine direction. The upper walls can be disposed oblique to the lower walls. The upper and lower walls can have pointed upper portions.

Provided is a grinding element for use in rotary grinding or polishing tools used for grinding or polishing surfaces, and of the type comprising an elongate profile rail, including an abrasive cloth and support brushes. The abrasive cloth and the support brushes are mounted in or on the profile rail, such that the abrasive cloth is supported by the support brushes on its inactive side. The abrasive cloth outside the profile rail has a height in the vertical direction and a length in the longitudinal direction. The support brushes and the abrasive cloth have different heights, a support brush height and an abrasive cloth height, respectively, from the profile rail, such that the abrasive cloth is terminated by an outer exposed edge area extending beyond the top of the support brushes and a short distance down along the outer exposed end portions of the support brushes.

A coated abrasive article comprises a backing having first and second opposed major surfaces, a make layer disposed on at least a portion of the first major surface and bonding abrasive particles to the backing, a size layer overlaid on at least a portion of the make layer and the abrasive particles, and an optional supersize layer. At least one of the size layer or the optional supersize layer comprises an at least partially cured resole phenolic resin and an organic polymeric rheology modifier, and wherein the amount of the at least partially cured resole phenolic resin comprises from 75 to 99.99 weight percent of the combined weight of the at least partially cured resole phenolic resin and the organic polymeric rheology modifier. A method of making the coated abrasive article is also disclosed.

A method of making a coated abrasive article includes: depositing precisely-shaped abrasive platelets into precisely-shaped cavities in a production tool; depositing diluent abrasive particles onto the production tool; contacting the precisely-shaped abrasive platelets and the diluent abrasive particles with a curable make layer precursor disposed on a major surface of a backing; separating the tool from the precisely-shaped abrasive platelets and the diluent abrasive particles; and at least partially curing the curable make layer precursor to provide an at least partially cured make layer precursor. Coated abrasive articles preparable by the method are also disclosed.

A coated abrasive disc includes a disc backing and an abrasive layer disposed thereon. The abrasive layer comprises abrasive elements secured to a major surface of the disc backing by at least one binder material. The abrasive elements are disposed at contiguous intersections of horizontal and vertical lines of a rectangular grid pattern. Each abrasive element has two triangular abrasive platelets, each having respective top and bottom surfaces connected to each other, and separated by, three sidewalls. On a respective basis, one sidewall of the triangular abrasive platelets is disposed facing and proximate to the disc backing. A first portion of the abrasive elements is arranged in alternating first rows wherein the triangular abrasive platelets are disposed lengthwise aligned with the vertical lines. A second portion of the abrasive elements is arranged in alternating second rows wherein the triangular abrasive platelets are disposed lengthwise aligned with the horizontal lines. The first and second rows repeatedly alternate along the vertical lines. Methods of making and using the coated abrasive disc are also disclosed.

A flexible abrasive article is provided with a first, non-tacky base layer having opposed first and second major surfaces. An ink layer is disposed on the first major surface of the first base layer, while a second, thermoplastic base layer is disposed on the ink layer whereby the ink layer is located between the first and second base layers. Disposed on the second base layer is an abrasive layer such that the second base layer is located between the abrasive layer and the ink layer. Compared with conventional printed flexible adhesive articles, the provided articles improved robustness while avoiding manufacturing difficulties related to flexographic printing onto abrasive coated articles.