A driver drill allows smooth change of the drive conditions of a motor. The driver drill includes a motor, an output unit located frontward from the motor and rotatable with a rotational force from the motor, a trigger lever operable to activate the motor, a forward-reverse switch lever operable to change a rotation direction of the motor, a first operation member operable to change a drive condition of the motor, a second operation member located upward from the first operation member and operable to change the drive condition of the motor, and a controller that sets the drive condition of the motor in response to an operation on at least one of the first operation member or the second operation member.

An apparatus and method for detecting structural and material defects in a fastener driven during a manufacturing process includes a driving tool capable of recording an angle-torque trace during the driving of the fastener and a machine learning engine operably connected to the driving tool for analyzing the recorded angle-torque trace. The machine learning engine can be provided with a number of sample angle-torque traces from sample fasteners and can self-determine a stored trace including tolerances for acceptable angle-torque trace data from the samples in an unsupervised learning process or protocol without the need for defined anomalous and non-anomalous samples being provided to the machine learning engine. Using the self-defined stored trace and acceptable tolerances, the machine learning engine can analyze attributes of subsequently recorded angle-torque traces to ascertain whether the attributes of the recorded angle-torque traces indicate anomalies within the fastener identified by the recorded trace.

A percussion mechanism device, in particular for an impact wrench, includes a drivable drive shaft that has at least one guide groove, an output shaft, and a percussion unit that includes an anvil coupled with the output shaft in a rotationally fixed manner, a hammer, and at least one ball. The hammer is supported via the at least one ball along the at least one guide groove on the drive shaft and includes an at least regionally concavely curved ball guidance area that has an axial clearance from the at least one ball at a radially innermost point that is greater than a radial clearance between the at least one ball and a radially innermost point of a concave ball guidance area of the at least one guide groove.

A percussion mechanism device, in particular for an impact wrench, includes a drivable drive shaft that has at least one guide groove, an output shaft, and a percussion unit that includes an anvil coupled with the output shaft in a rotationally fixed manner, a hammer, and at least one ball. The hammer is supported via the at least one ball along the at least one guide groove on the drive shaft and includes an at least regionally concavely curved ball guidance area that has an axial clearance from the at least one ball at a radially innermost point that is greater than a radial clearance between the at least one ball and a radially innermost point of a concave ball guidance area of the at least one guide groove.

A method of verifying a magnitude of a delivered output torque during a tightening operation of a threaded joint performed by a hand held power wrench including a housing, a motor, an output shaft, and a power transmission connecting the motor to the output shaft. The method includes: tightening the threaded joint; monitoring a magnitude of a direct torque acting along the power transmission during the tightening by at least one direct torque indicating sensor; monitoring a magnitude of a reaction torque transferred via the housing during the tightening by at least one reaction torque sensor; comparing the monitored magnitude of the direct torque with the monitored magnitude of the reaction torque; and determining, based on the comparison, whether the accuracy of the delivered output torque is acceptable.

A method of verifying a magnitude of a delivered output torque during a tightening operation of a threaded joint performed by a hand held power wrench including a housing, a motor, an output shaft, and a power transmission connecting the motor to the output shaft. The method includes: tightening the threaded joint; monitoring a magnitude of a direct torque acting along the power transmission during the tightening by at least one direct torque indicating sensor; monitoring a magnitude of a reaction torque transferred via the housing during the tightening by at least one reaction torque sensor; comparing the monitored magnitude of the direct torque with the monitored magnitude of the reaction torque; and determining, based on the comparison, whether the accuracy of the delivered output torque is acceptable.

Systems and methods of operating power tools. The method includes receiving a command to start a recording mode at a first electronic processor of a first power tool, and receiving at the first electronic processor, a measured parameter from a sensor of the first power tool while a first motor of the first power tool is operating. The method also includes generating a recorded motor parameter by recording the measured parameter, on a first memory of the first power tool, when the first power tool operates in the recording mode, and transmitting, with a first transceiver of the first power tool, the recorded motor parameter. The method further includes receiving the recorded motor parameter at an external device, transmitting the recorded motor parameter to a second power tool via the external device, and receiving the recorded motor parameter via a second transceiver of the second power tool.

A smart power tool includes: an output shaft, an electric motor, a housing, and an adjustment assembly. The adjustment assembly is used for adjusting a working mode and outputting a mode signal. The working mode includes a drill gear mode and a wood screw mode. In the drill gear mode, a working state of the smart power tool is determined according to a set of current variables and/or a set of feature quantities and a type of a drill bit and, when the smart power tool is in a drill-through state, the electric motor is controlled to stop rotating.

An impact tool includes a motor, a control unit, an output shaft, a transmission mechanism, and an impact detection unit. The transmission mechanism includes an impact mechanism. The impact mechanism applies impacting force to the output shaft while performing an impact operation. The impact detection unit determines, based on at least one of an excitation current (current measured value) to be supplied to the motor or a torque current (current measured value) to be supplied to the motor, whether or not the impact operation is being performed. The control unit places a limit on an increase in the number of revolutions of the motor before the impact detection unit detects the impact operation and removes the limit on the increase in the number of revolutions of the motor when the impact detection unit detects the impact operation.

An electric tool system includes a motor, a control unit, and an output shaft. The motor includes a stator and a rotor. The control unit performs vector control on the motor. The control unit includes a first acquisition unit, a second acquisition unit, and a command value generation unit. The command value generation unit calculates, based on a torque current acquisition value (current measured value) as a value related to a torque current as acquired by the first acquisition unit and an acceleration acquisition value as a value related to acceleration of the rotor as acquired by the second acquisition unit, at least one of a command value of the torque current to be supplied to the motor or a command value of an excitation current to be supplied to the motor.