Systems, methods and apparatus for the production of quality finger jointed dimensioned lumber, molding stock, poles or beams from green rough trim blocks by sorting, drying, finger jointing and finishing, thereby producing a commercial product having a higher commercial value.

A system and method for assembling framing assemblies for use as ceiling or floor structures of modular building units using automation are disclosed. The framing assemblies include trusses that are attached at the lateral edges thereof by a joist including at least one layer of dimensional lumber to form a substantially rigid framework. Cover panels are positioned over and attached to an inner surface of the framing assembly.

A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.

A system and method for assembling framing assemblies for use as ceiling or floor structures of modular building units using automation are disclosed. The framing assemblies include trusses that are attached at the lateral edges thereof by a joist including at least one layer of dimensional lumber to form a substantially rigid framework. Cover panels are positioned over and attached to an inner surface of the framing assembly.

Disclosed herein are various systems, sub-system, and methods for the manufacture of a wall module for using in building a modular construction unit, e.g., for using in building residential homes, commercial offices, educational or service facilities, etc. using a substantially entirely automated modular construction technique. According to the disclosure herein, the resulting wall module includes an internal wall frame including wall studs attached between a top plate and a bottom plate, with, in some embodiment, one or more framing sub-assemblies attached therein to define openings through the wall module. The wall frame has suitable panel members the respective surfaces thereof corresponding to the interior and exterior surfaces of the modular construction unit. The wall frames, when completely assembled, can be transported to be assembled with other constituent components of the modular construction unit to complete the manufacture of the modular construction unit.

A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.

A system and method for assembling framing assemblies for use as ceiling or floor structures of modular building units using automation are disclosed. The framing assemblies include trusses that are attached at the lateral edges thereof by a joist including at least one layer of dimensional lumber to form a substantially rigid framework. Cover panels are positioned over and attached to an inner surface of the framing assembly.

A jig system for trimming of a one or more uncut boards. Said jig system comprises a two halves, a bracket mating system, a one or more male portions, a one or more female sockets, a first end, a second end, a first lathe adapter assembly, and a second lathe adapter assembly. Said two halves comprise a first half and a second half. Said two halves are configured to selectively mate with one another. Said two halves comprises an assembled configuration and a disassembled configuration. Said assembled configuration comprises said two halves mated with one another. Said disassembled configuration comprise said two halves detached from one another. Said two halves comprise an angled irons having a substantially L-shape. Said two halves comprise a bend, an inner sides, an outer sides, a first planar portion and a second planar portion.

Disclosed is a manufacturing method of a composite panel, comprising: a providing step of providing a flexible sheet; an attaching step of forming a lamellar structure by attaching at least one lamellar board to cover the flexible sheet; and a cutting step of cutting a plurality of longitudinal grooves in the lamellar structure layer to form a plurality of lamellar strips, thereby obtaining the composite panel that is able to be bent laterally into a curved configuration.

A turning assembly used to form at least a portion of a turned object comprises a plurality of prism block segments. The outer face includes a width that is greater than a width of the inner face. A radial central axis extends between and is perpendicular to the outer face and the inner face and has a length greater than the width of the inner face. A first set of block segments is arranged in a side-to-side orientation to form a first turning blank with the outer faces generally forming a regular polygon. A second set of block segments is arranged in a side-to-side orientation to form a second turning blank with the outer faces generally forming a regular polygon. The first turning blank is coupled to the second turning blank to form a coupled turning blank that is formed into the portion of the turned object.