A wooden panel component (1) is provided having at least two layers (4) of cross-pieces (5) arranged within its frame (2). The cross-pieces (5) are orientated obliquely to opposing frame sides (6,7) of the frame (2) for bracing the wooden panel element (1) and the frame (2) thereof.

A veneer panel may include a face veneer, a first inner layer bonded to the face veneer, a second inner layer bonded to the first inner layer, and a thermally conductive layer bonded to the second inner layer. The first inner layer and the second inner layer are treated with a flame retardant. The first inner layer is disposed between the face veneer and the second inner layer, and the second inner layer is disposed between the first inner layer and the thermally conductive layer.

An automated wall frame assembly system for use in assembling a wall frame includes an advancer assembly including a conveyor system configured to transport first frame members along an assembly axis to an output of the conveyor system. A frame unit is disposed generally at the output of the conveyor system and is configured to receive the first frame members from the conveyor system and attach a second frame member to the first frame members. A gantry assembly is disposed above the advancer assembly. The gantry assembly includes a gantry frame and at least one gantry tool movably attached to the gantry frame. The gantry tool is operable to deliver the second frame member to the advancer assembly from a location above the advancer assembly for being attached to the first frame members.

Automated systems and methods of manufacturing truss elements for use in modular construction units can include stations, or steps, for forming angled webs, upright webs, and truss chords for use in the truss elements, transferring such angled webs, upright webs, and truss chords onto an assembly jig in a configuration corresponding to the truss element being manufactured, rigidly interconnecting, via nail plates, the angled webs, the upright webs, and the truss chords to form a finished truss element, and unloading the finished truss element from the assembly jig.

A veneer panel may include a face veneer, a first inner layer bonded to the face veneer, a second inner layer bonded to the first inner layer, and a thermally conductive layer bonded to the second inner layer. The first inner layer and the second inner layer are treated with a flame retardant. The first inner layer is disposed between the face veneer and the second inner layer, and the second inner layer is disposed between the first inner layer and the thermally conductive layer.

A veneer panel may include a face veneer, a first inner layer bonded to the face veneer, a second inner layer bonded to the first inner layer, and a thermally conductive layer bonded to the second inner layer. The first inner layer and the second inner layer are treated with a flame retardant. The first inner layer is disposed between the face veneer and the second inner layer, and the second inner layer is disposed between the first inner layer and the thermally conductive layer.

A device for joining multi-layered panels made of individual boards has a height-adjustable workbench. layers of boards arranged at an angle to each other and joined together. A guide for the material is provided at least on one side of the workbench, preferably on two adjoining sides. The device comprises at least one transport device for transporting boards to the processing position.

An insulation installation system and method of installing insulation in a wall structure for a modular construction unit. The insulation installation system includes an insulation in-feed table, an insulation out-feed table, an insulation saw assembly, and an insulation unload tool. The insulation in-feed table moves a batt of insulation thereon. The insulation out-feed table receives the batt of insulation from the insulation in-feed table. The insulation saw assembly includes an insulation saw that cuts the batt of insulation into a cut insulation having a size to fit into a wall cavity of the wall structure. The insulation unload tool grabs the cut insulation from the insulation out-feed table and places the cut insulation into the wall cavity of the wall structure.

An automated wall frame assembly system for use in assembling a wall frame includes an advancer assembly including a conveyor system configured to transport first frame members along an assembly axis to an output of the conveyor system. A frame unit is disposed generally at the output of the conveyor system and is configured to receive the first frame members from the conveyor system and attach a second frame member to the first frame members. A gantry assembly is disposed above the advancer assembly. The gantry assembly includes a gantry frame and at least one gantry tool movably attached to the gantry frame. The gantry tool is operable to deliver the second frame member to the advancer assembly from a location above the advancer assembly for being attached to the first frame members.

A stud straightener system and method of straightening studs of a wall structure for a modular construction unit. The wall structure has a wall frame including the studs and one or more sheathing panels on a top side of the wall frame. The stud straightener system includes a wall frame conveyor and a stud straightener assembly. The wall frame conveyor is configured to move the wall structure thereon. The stud straightener assembly includes an actuator assembly having an actuator and a carriage tooling assembly having a clamp tooling assembly. The carriage tooling assembly is configured to move along the actuator to one or more of the studs and the clamp tooling assembly is configured to engage the one or more of the studs to straighten the one or more of the studs.