A manufacturing system provides for building staircase assemblies of different design criteria and different building codes. The assemblies are manufactured in an assembly-line manner from one or more centralized manufacturing facilities. Individual projects are shipped to different job sites. The assembly is formed in an off-site, manufacturing facility. The completed assembly obtains a certification to indicate successful building code compliance for the final jurisdiction. The completed stair assembly is disassembled, packaged and shipped to the final building construction site where the assembly can be reassembled and installed. Final installation adjustments, as needed, can accommodate height, width or length adjustments needed to overcome manufacturing tolerances between the assembly and its stairwell. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.

Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.

Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.

Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

A method for manufacturing hardwood nosing, comprising: confirming stair opening or landing surround measurements onsite; cut the flooring board to be used to create the nose; run two pieces of tape the length of the flooring board on the face of the flooring with a center line of each piece of tape approximately arranged at the centerline of each miter cut as illustrated; set up a shaper to remove the material from the flooring board to create the miter fold; calibrate the depth of the cut; and create the miter.