A preparing process for pressing particulate aggregates into a slab and a shaping apparatus are described. The preparing process includes: mixing particulate aggregates of different sizes and a liquid material as per a preset proportion to obtain a mixture; spreading the mixture flatly in a preset thickness onto a conveyor belt or into a mould frame; vacuumizing the mixture; shaping, wherein a pressing plate is disposed covering the mixture during the shaping procedure to constantly apply a downward pressure against the mixture; a ram disposed over the pressing plate continuously smashes the pressing plate, wherein during ram smashing, the pressure created by the pressing plate forms a continuous holding force to the mixture, the smashing force created from up-down motion of the ram is transferred to the mixture via the pressing plate.

The changes to the abstract are shown below:

A preparing process for pressing particulate aggregates into a slab and a shaping apparatus are described. The preparing process includes: mixing particulate aggregates of different sizes and a liquid material as per a preset proportion to obtain a mixture; spreading the mixture flatly in a preset thickness onto a conveyor belt or into a mould frame; vacuumizing the mixture; shaping, wherein a pressing plate is disposed covering the mixture during the shaping procedure to constantly apply a downward pressure against the mixture; a ram disposed over the pressing plate continuously smashes the pressing plate, wherein during ram smashing, the pressure created by the pressing plate forms a continuous holding force to the mixture, the smashing force created from up-down motion of the ram is transferred to the mixture via the pressing plate.

A glass/quartz composite structure comprises quartz grit (and/or nan-glass crystals), quartz powder and glass grit wherein the glass grit is in an amount greater than any other single material by weight of the composite structure (e.g. a combined weight of the quartz grit, quartz powder, glass grit, resin, and coupling agent). Natural stone components, which may include the quartz grit and quartz powder, may be in an amount greater than 30% by weight of the composite structure. The structure may be formed into a 1.2-1.5 cm thick slab for countertops using standard cabinet perimeter support. The slab may be made by mixing the quartz grit, quartz powder, glass grit, and binding resin, pouring the mixture in a mold, and compacting the mixture in the mold. Specific natural mineral components, decorative chips, and/or wet mixture pieces may be added to the composite structure to provide aesthetics of specific natural stones.

An apparatus for vacuum vibro-compression of mixes arranged on a support comprises a press (12) provided with a press ram (18) having vibratory devices (22), and a pressing surface (16). The press (12) comprises a vacuum bell (24). The apparatus is characterized in that it comprises an entry chamber (44) in the region of the inlet opening (36) of the bell (24) having a first opening (48) which can be controllably closed and opened with a first gate (50) adapted to prevent fluid communication between the outside and inside of the entry chamber (44) and a second gate (52) able to be controllably opened and closed, in the region of the inlet opening (36) of the bell (24), and adapted to prevent fluid communication between entry chamber (36) and the inside of the bell (24) or to allow the passage of the support with the mix from the entry chamber (36) to the inside of the bell (24). The apparatus also comprises an exit chamber (46) in the region of the outlet opening (38), having a third gate (54) provided in the region of the outlet opening (38), able to be controllably closed and opened and adapted to prevent fluid communication between the inside of the bell (24) and the inside of the exit chamber (46) or to allow the passage of the support with the compacted slab from inside the bell (24) to the exit chamber (46), and a second opening (56) which can be controllably closed and opened with a fourth gate (58) which is adapted to prevent fluid communication between the inside of the exit chamber and the outside. A method for vacuum vibro-compression of mixes contained inside a mould, comprising the steps of: inserting a support with the mix inside the entry chamber (44) and closing the first gate (50); generating a given vacuum value inside the entry chamber (44) with the first gate (50) and the second gate (52) closed; opening the second gate (52) and inserting the support inside the bell (24) where a given vacuum value is already present; closing the second gate (52) and performing vacuum vibro-compression of the mix with the second and third gates (52, 54) closed; once vibro-compression has been completed, opening the third gate (52) and transferring the support into the exit chamber (46) where a given vacuum value is already present; closing the third gate (54), restoring the atmospheric pressure inside the exit chamber (46); opening the fourth gate (58) and di

A cement-based artificial stone plate includes a cement-based plate body; and a metal mesh being embedded in the cement-based plate body; wherein the metal mesh is arranged with at least one fixing member, the fixing member defines a screw hole along its axis, and the screw hole of the fixing member is exposed on back of the cement-based plate body, and back of the plate body is provided with regular or irregular protrusions, between any two protrusions forms a groove, and bottom of each groove is close to the metal mesh.

During the manufacture of slabs with a veined effect a liquid or powder colouring agent is deposited on the surface of a thin layer of starting mixture by means of at least one dispensing device and the resultant mixture is supplied, falling freely, from one end of an extractor belt forming the bottom of a mixture metering/distributor unit, following which the mixture is transferred, falling freely, onto a temporary moulding support. This results in the production of slabs provided with veining extending through the entire thickness of the slabs and also visible along the whole edge of the slab, even after it has been machined.

In a method for manufacturing articles in the form of a slab or block, obtained by means of a procedure during which an initial mix comprising aggregates and a binder undergo vacuum vibro-compression followed by a step involving hardening of the binder, the aggregates comprise synthetic aggregates and fillers with a hardness greater than or equal to 5 Mohs, which contain silicon dioxide substantially only in amorphous form.

An apparatus for vacuum vibro-compression of mixes arranged on a support comprises a press (12) provided with a press ram (18) having vibratory devices (22), and a pressing surface (16). The press (12) comprises a vacuum bell (24). The apparatus is characterized in that it comprises an entry chamber (44) in the region of the inlet opening (36) of the bell (24) having a first opening (48) which can be controllably closed and opened with a first gate (50) adapted to prevent fluid communication between the outside and inside of the entry chamber (44) and a second gate (52) able to be controllably opened and closed, in the region of the inlet opening (36) of the bell (24), and adapted to prevent fluid communication between entry chamber (36) and the inside of the bell (24) or to allow the passage of the support with the mix from the entry chamber (36) to the inside of the bell (24). The apparatus also comprises an exit chamber (46) in the region of the outlet opening (38), having a third gate (54) provided in the region of the outlet opening (38), able to be controllably closed and opened and adapted to prevent fluid communication between the inside of the bell (24) and the inside of the exit chamber (46) or to allow the passage of the support with the compacted slab from inside the bell (24) to the exit chamber (46), and a second opening (56) which can be controllably closed and opened with a fourth gate (58) which is adapted to prevent fluid communication between the inside of the exit chamber and the outside. A method for vacuum vibro-compression of mixes contained inside a mould, comprising the steps of: inserting a support with the mix inside the entry chamber (44) and closing the first gate (50); generating a given vacuum value inside the entry chamber (44) with the first gate (50) and the second gate (52) closed; opening the second gate (52) and inserting the support inside the bell (24) where a given vacuum value is already present; closing the second gate (52) and performing vacuum vibro-compression of the mix with the second and third gates (52, 54) closed; once vibro-compression has been completed, opening the third gate (52) and transferring the support into the exit chamber (46) where a given vacuum value is already present; closing the third gate (54), restoring the atmospheric pressure inside the exit chamber (46); opening the fourth gate (58) and di

The present invention relates to a process for the manufacture of articles made of conglomerate material, more particularly in the form of slabs or blocks, starting from a mixture comprising an optionally expanded granulate of stone material or lithoid material, and a binder based on a resin obtained from acrylate vegetal oils. The present invention also relates to the articles thus obtained.

Methods for improved ceramics component casting. One such method may include vacuuming a ceramic-based slurry mixture and/or vacuuming a component mold. The vacuuming of the ceramic-based slurry mixture and the component mold may be to remove air bubbles from the respective elements. More specifically, the vacuuming may remove air bubbles from the ceramic-based slurry mixture and from a cavity of the component mold, respectively. The method may also include disposing the ceramic-based slurry mixture into the cavity of the component mold, and continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for a predetermined time to remove any additional air bubbles included in the ceramic-based slurry mixture. Finally, the method may include forming a ceramic component within the continuously vacuumed cavity of the component mold over the duration of the predetermined time. The ceramic component formed from the ceramic-based slurry mixture.

A preparation method of a quartz stone patterned full-body plate includes seven steps of preparing a material, preparing a rough sheet, performing pattern treatment, preparing a pressing plate, baking, polishing and printing. Through matching the main materials with the pigment paste and color powders, especially each of the main materials is a mixture which includes at least three different ingredients, the preparation method improves the naturalness of the color and texture of the plate, making the plate closer to nature. Through matching different particle sizes of granular raw materials with silicon micro-powders in the mixture, the plate is able to obtain a uniform surface spherical effect. Through the cooperation of granular raw materials, silicon micro-powders, the pigment, the silane coupling agent, unsaturated polyester resin and the curing agent, the plate is able to obtain good earth resistant performance, abrasion resistance; is not easy to deform, crack, fade and tarnish; and has good decorative effect.