A system and method to dry plug cement in a ceramic honeycomb body during the manufacture of plugged ceramic honeycomb bodies. The system includes a heating element (520) configured to immediately heat without contact a face (502) of a ceramic honeycomb body (500) plugged with a wet plug cement (510) to rapidly dry and stiffen the plug cement (510) on the face (502) of the ceramic honeycomb body (500). The method includes immediately applying heat without contact to a face (502) of a ceramic honeycomb body (500) having wet plug cement (510) disposed in channels (508) of the ceramic honeycomb body at the face, and rapidly drying and stiffening the plug cement on the face of the ceramic honeycomb body.

A bottom face processing method of a pillar-shaped honeycomb structure including steps of: preparing a pillar-shaped honeycomb structure including a plurality of first cells which extend in parallel with each other from a first bottom face to a second bottom face, and each of which is opened in the first bottom face and has a protruding plugged portion in the second bottom face, and a plurality of second cells each of which is adjacent to at least one of the first cells with a partition wall interposed therebetween, which extend in parallel with each other from the first bottom face to the second bottom face, and each of which has a protruding plugged portion in the first bottom face, and is opened in the second bottom face; and removing the protruding portion from the plugged portion of each of the first cells and the second cells of the pillar-shaped honeycomb structure.

A honeycomb plugging apparatus that reduces slumping of the plugging patty. Honeycomb plugging apparatus includes a plugging head having an open-ended cavity formed from an end wall and a peripheral wall, and a support substructure provided in the open-ended cavity. Methods of plugging and manufacturing honeycomb bodies using the honeycomb plugging apparatus are provided, as are other aspects.

A masking method for honeycomb formed body, including bonding a film on at least one bottom face of a honeycomb formed body in a quadrangular prism shape such that an adhesive surface is in contact with the bottom face. The step of bonding the film includes bonding of the film so as to have a bottom face covering portion that covers a whole surface of the bottom face and a pair of outer edge portions along one pair of opposite sides of a quadrangle defining an outer peripheral shape of the bottom face and a pair of protruding portions protruding from another pair of opposite sides of the quadrangle. At least a part of the adhesive surface of each of the pair of protruding portions is bonded so as to be in contact with a pair of opposing lateral faces of the honeycomb formed body.

A ceramic honeycomb filter comprising a ceramic honeycomb structure having pluralities of flow paths partitioned by porous cordierite cell walls, and plugs formed in predetermined flow paths of the ceramic honeycomb structure; the plugs being formed by ceramic particles and an amorphous oxide matrix existing between the ceramic particles; in a cross section of the plugs, an area ratio A1 of the amorphous oxide matrix in a longitudinal range of ⅓×t from one end, and an area ratio A2 of the amorphous oxide matrix in a longitudinal range of ⅓×t from the other end meeting the relation of ½≦A1/A2≦2, wherein t represents the length of the plug in a direction perpendicular to the longitudinal direction of the plug.

A plugged honeycomb structure in which in a cross section of a honeycomb structure body which is perpendicular to an extending direction of cells, inflow cells are disposed to surround an outflow cell, and the number of the inflow cells is larger than the number of the outflow cells, and the cross section has a plurality of intersecting portions of partition walls each defining the inflow cells which are adjacent to each other, and in 60% or more of a total number of the intersecting portions, a relation between a diameter (D.sub.1) of a circle inscribed in the intersecting portion and a diameter (D.sub.0) of a circle inscribed in the partition wall defining the inflow cell and the outflow cell which are adjacent to each other satisfies D.sub.1/(√2×D.sub.0)=1.20 to 1.80

A porous ceramic honeycomb body (10) including intersecting walls that form channels (22) extending axially from a first end face to a second end face and layered plugs (62) comprised of a first layer (64) disposed on channel walls and a second layer (66) disposed inward toward an axial center of each respective channel on the first layer. The plugs seal at least one of a first portion of the channels at the first end face and a second portion of channels at the second end face of the porous ceramic honeycomb body.

A method of plugging a filter, comprising: positioning a mask layer over the filter comprising a plurality of intersecting walls, wherein the intersecting walls define at least one channel between the intersecting walls; perforating the mask layer proximate the channel to form a hole, wherein the hole extends around a portion of a perimeter of the channel such that the mask layer defines a flap extending over a center of the channel; passing a plugging mixture into the channel through the hole in the mask layer; and sintering the plugging mixture to form a plug within the channel.

In a method of making a gaseous emissions treatment component, a ‘green’ ceramic mix is extruded through a die to form an extrusion having cells extending along the extrusion, the cells being bounded by walls dividing adjacent cells from one another. In concert with the extruding, metal is fed through the die with the extruded mix. A length of the extrusion and associated metal is then cut off and fired to form the component.

A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.