A construction apparatus for forming modular construction components is disclosed. The construction apparatus comprises a first shell piece and a second shell piece that define an interior chamber defining a space for receiving a moldable material. The construction apparatus further comprises a separation device to move the first shell piece and the second shell piece from a closed configuration to an open configuration. The construction apparatus further comprises one or more cores within the interior chamber, one or more pins extending within the interior chamber, and one or more retaining plates for retaining the pins on the first shell piece. The interior chamber may be filled with the moldable material in the closed configuration and the moldable material may be cured. The construction apparatus may be shifted to the open configuration by the separation device and the pins and retaining plates may be used to extract the molded block from the first shell piece and/or second shell piece.

A construction apparatus for forming modular construction components is disclosed. The construction apparatus comprises a first shell piece and a second shell piece that define an interior chamber defining a space for receiving a moldable material. The construction apparatus further comprises a separation device to move the first shell piece and the second shell piece from a closed configuration to an open configuration. The construction apparatus further comprises one or more cores within the interior chamber, one or more pins extending within the interior chamber, and one or more retaining plates for retaining the pins on the first shell piece. The interior chamber may be filled with the moldable material in the closed configuration and the moldable material may be cured. The construction apparatus may be shifted to the open configuration by the separation device and the pins and retaining plates may be used to extract the molded block from the first shell piece and/or second shell piece.

The invention provides an aerogel production assembly that includes a mold with a mold base defined by a casting substrate, where the casting substrate includes a film. The invention also provides an aerogel production method that involves filling such a mold with a wet gel precursor solution. In other embodiments, the invention provides an aerogel production assembly that includes a film and a film handling system. In still other embodiments, the invention provides an aerogel production assembly that includes an advantageous aging clamp mechanism. Further, some embodiments of the invention provide an aerogel production method that involves a wet gel sheet casted to a casting substrate, where the casting substrate includes a film, and the method includes both peeling the film off the wet gel sheet and conveying the wet gel sheet onto a drying substrate.

The invention provides an aerogel production assembly that includes a mold with a mold base defined by a casting substrate, where the casting substrate includes a film. The invention also provides an aerogel production method that involves filling such a mold with a wet gel precursor solution. In other embodiments, the invention provides an aerogel production assembly that includes a film and a film handling system. In still other embodiments, the invention provides an aerogel production assembly that includes an advantageous aging clamp mechanism. Further, some embodiments of the invention provide an aerogel production method that involves a wet gel sheet casted to a casting substrate, where the casting substrate includes a film, and the method includes both peeling the film off the wet gel sheet and conveying the wet gel sheet onto a drying substrate.

The invention provides an aerogel production assembly that includes a mold with a mold base defined by a casting substrate, where the casting substrate includes a film. The invention also provides an aerogel production method that involves filling such a mold with a wet gel precursor solution. In other embodiments, the invention provides an aerogel production assembly that includes a film and a film handling system. In still other embodiments, the invention provides an aerogel production assembly that includes an advantageous aging clamp mechanism. Further, some embodiments of the invention provide an aerogel production method that involves a wet gel sheet casted to a casting substrate, where the casting substrate includes a film, and the method includes both peeling the film off the wet gel sheet and conveying the wet gel sheet onto a drying substrate.