A method for forming a ceramic matrix composite bearing includes preparing a layup slurry from a mixture of water, pre-ceramic polymer and refractory filler. The method further includes forming a concentric stack of slurry-impregnated fabric sleeve layers over a rod-shaped inner mold and applying an outer mold to form a mold assembly. The method also includes heating the mold assembly to form a tubular green body and rough cutting the green body to bearing length. In addition, the method includes heat-treating the bearing and performing a polymer infiltration and pyrolysis treatment. The method further includes conducting dimensional stability treatment processes on the bearing and final grinding and machining to meet pre-determined specifications.

A method for forming a ceramic matrix composite bearing includes preparing a layup slurry from a mixture of water, pre-ceramic polymer and refractory filler. The method further includes forming a concentric stack of slurry-impregnated fabric sleeve layers over a rod-shaped inner mold and applying an outer mold to form a mold assembly. The method also includes heating the mold assembly to form a tubular green body and rough cutting the green body to bearing length. In addition, the method includes heat-treating the bearing and performing a polymer infiltration and pyrolysis treatment. The method further includes conducting dimensional stability treatment processes on the bearing and final grinding and machining to meet pre-determined specifications.

A system and a method for molding a part from fiber cement, or fibrocement, slurry are provided. The molding is preferably made by pressure injection of the slurry. The slurry includes cementitious material, additives, fibers and water. The fibers can include polypropylene, polyethylene, polyacrylic, cellulose, and/or asbestos fibers. First and second molding sections define, at least partially, a chamber. The second molding section has at least one evacuating channel. The system includes a slurry inlet communicating with the chamber, for inserting the slurry. A bladder covers the first molding section, the bladder being inflatable for compressing the slurry between the bladder and the second molding section. A filter covers the second molding section and allows water contained in the slurry to pass through while retaining the cementitious material and fibers within the chamber. A pressurized fluid inlet port communicates with at least one conduit for inflating the bladder.

A system and a method for molding a part from fiber cement, or fibrocement, slurry are provided. The molding is preferably made by pressure injection of the slurry. The slurry includes cementitious material, additives, fibers and water. The fibers can include polypropylene, polyethylene, polyacrylic, cellulose, and/or asbestos fibers. First and second molding sections define, at least partially, a chamber. The second molding section has at least one evacuating channel. The system includes a slurry inlet communicating with the chamber, for inserting the slurry. A bladder covers the first molding section, the bladder being inflatable for compressing the slurry between the bladder and the second molding section. A filter covers the second molding section and allows water contained in the slurry to pass through while retaining the cementitious material and fibers within the chamber. A pressurized fluid inlet port communicates with at least one conduit for inflating the bladder.

A system and a method for molding a part from fiber cement, or fibrocement, slurry are provided. The molding is preferably made by pressure injection of the slurry. The slurry includes cementitious material, additives, fibers and water. The fibers can include polypropylene, polyethylene, polyacrylic, cellulose, and/or asbestos fibers. First and second molding sections define, at least partially, a chamber. The second molding section has at least one evacuating channel. The system includes a slurry inlet communicating with the chamber, for inserting the slurry. A bladder covers the first molding section, the bladder being inflatable for compressing the slurry between the bladder and the second molding section. A filter covers the second molding section and allows water contained in the slurry to pass through while retaining the cementitious material and fibers within the chamber. A pressurized fluid inlet port communicates with at least one conduit for inflating the bladder.

A system and a method for molding a part from fiber cement, or fibrocement, slurry are provided. The molding is preferably made by pressure injection of the slurry. The slurry includes cementitious material, additives, fibers and water. The fibers can include polypropylene, polyethylene, polyacrylic, cellulose, and/or asbestos fibers. First and second molding sections define, at least partially, a chamber. The second molding section has at least one evacuating channel. The system includes a slurry inlet communicating with the chamber, for inserting the slurry. A bladder covers the first molding section, the bladder being inflatable for compressing the slurry between the bladder and the second molding section. A filter covers the second molding section and allows water contained in the slurry to pass through while retaining the cementitious material and fibers within the chamber. A pressurized fluid inlet port communicates with at least one conduit for inflating the bladder.