A precast composite wall structure and method for forming the wall structure are disclosed. The method includes providing a casting bed defining a plurality of shapes corresponding to a three-dimensional outer surface of a wall structure, placing a first layer of uncured concrete to conform to the shapes defined by the lower surface, positioning a forming member in overlying relation above the frame, the forming member defining a plurality of rectangular-shaped channels therebetween, positioning a stud frame within the casting bed along the forming member, placing a second layer of uncured concrete within the casting bed to conform to the rectangular-shaped channels between the rectangular protrusions, and allowing the concrete to cure.

A concentric-ring single-sided dovetail groove ceramic tile back mold core is disclosed. A back mold core surface vulcanized rubber comprises raised patterns and recessed patterns integrally formed, pasted and covered on a back mold core iron substrate. The raised patterns are equidistantly offset outwards layer by layer with a central position of the back mold core as a center; and a side of each raised pattern close to the center is of an equiangular obtuse angle, and a side of each raised pattern far away from the center is of an acute angle with an angular equal difference gradually decreasing.

A precast concrete floor panel having stems molded in a mold with stem mold cavities and a deck. The deck can be formed in the same mold that includes the stem mold cavities or the concrete for the deck can be poured and cured on-site after the stems have been removed from the mold. The mold can include mold segments made from an insulating material that can remain attached to the stems to insulate the finished floor panel.

A molding equipment and method to mold stackable inter-engaging bricks, blocks, stones and the like and bricks, blocks, stones and the like produced therewith are disclosed. The molding equipment comprises a main structure which contains individual cavities. Each cavity preferably has a middle structure to which a brick separating element can be attached. Without the brick separating element, each cavity can form two attached splittable bricks whereas with the brick separating element attached, each cavity can hold two individual smooth or embossed face bricks. The size and shape of the stackable inter-engaging bricks is such that once out of the mold but still in an uncured form, the brick can stand on its side without falling down, being damaged, buckling or being otherwise deformed during the manufacturing process.

A pallet forming concrete mold assembly includes a bottom wall having a top side, a bottom side and a perimeter edge. The perimeter wall has a rectangular shape and the bottom wall has a length and width each is between 40.0 inches and 60.0 inches. A perimeter wall is attached to and extends upwardly from the perimeter edge. The perimeter wall includes a front wall, a rear wall, a first lateral wall and a second lateral wall. The top side of the bottom wall has a pair of raised sections extending from the front wall to the back wall. The raised sections form forklift slots in a concrete block formed by the bottom and perimeter walls. The raised sections are oriented parallel to each other.

A pallet forming concrete mold assembly includes a bottom wall having a top side, a bottom side and a perimeter edge. The perimeter wall has a rectangular shape and the bottom wall has a length and width each is between 40.0 inches and 60.0 inches. A perimeter wall is attached to and extends upwardly from the perimeter edge. The perimeter wall includes a front wall, a rear wall, a first lateral wall and a second lateral wall. The top side of the bottom wall has a pair of raised sections extending from the front wall to the back wall. The raised sections form forklift slots in a concrete block formed by the bottom and perimeter walls. The raised sections are oriented parallel to each other

A covering element for a floor covering comprising an upper surface having a relief structure, wherein the relief structure comprises excavations having a depth decreasing towards at least one perimetric edge of the covering element.

Provided is a building material that is lightweight, exhibits excellent formability, and is inhibited from being damaged during transportation, and a method for producing the same. Specifically, provided is a method for producing a building material, including: a first step of curing a core layer material including a hydraulic material, a silica-containing material, and an aluminum powder, to react the aluminum powder and form bubbles, and incompletely hardening the hydraulic material and the silica-containing material, to form a foamed core layer; a second step of dispersing a surface layer material including a hydraulic material, and a silica-containing material, to form an unfoamed surface layer; a third step of stacking the foamed core layer on the unfoamed surface layer, to form a stack including the unfoamed surface layer and the foamed core layer; and a fourth step of pressing and curing the stack, and a building material produced therewith.

A method for manufacturing a layered tile comprising a mutually connected ceramic tile and a concrete body, the method comprising the steps of applying an organic primer to a first surface of the ceramic tile, optionally positioning the ceramic tile in a mold, exposing the first surface, applying a concrete mixture on top of the tile's first surface, pre-hardening the concrete mixture for obtaining a green product, removing the product from the mold, and fully hardening the concrete for obtaining the layered tile.

A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.