A device and a process for the continuous application of a refractory slurry to a surface incorporate a batch reactor (10) for the controlled mixing of the slurry, a product vessel (60) in communication with the batch reactor (10) to contain the mixed slurry, and a variable-rate spraying applicator or nozzle in communication with the product vessel and with an air supply. A controller (100) controls input to, output from, and the operation of, the batch mixer (10), and monitors batch production. The controller (100) monitors the amount of slurry contained in the product vessel (60). If the level of slurry in the product hopper is such that the product hopper cannot accommodate an additional batch of slurry, the controller interrupts batch production and resumes production when the product hopper can accept the contents of the batch reactor (10).

A system and method for applying a construction material is provided. The method may include mixing one or more of 4%-45% volcanic rock by weight, greater than 0%-40% latent hydraulic material by weight, 10%-45% alkaline component by weight, and 20%-90% aggregate by weight to produce a dry binding agent mixture, using a dry mixer; and combining the dry binding agent mixture with water at a nozzle to produce a sprayable concrete compound.

A method of agglomerating bulk ceramic fibers includes mixing the bulk ceramic fibers with water to form wet fibers; mixing the wet fibers with a binder including an organic binder and/or an inorganic binder to form agglomerates; and drying the agglomerates. The agglomerates may be mixed with additional binders and fillers to form an insulating mix that may be used to insulate a furnace or other heat source. A foaming nozzle may be used for the application of agglomerates. A foaming agent and water are air atomized within the foaming nozzle and the resulting foam is mixed into pneumatically conveyed agglomerates, which result results in a lightweight refractory material layer on a target substrate.

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

A shotcrete nozzle assembly comprising: a tubular body including a body sidewall defining a central passageway extending along a central longitudinal passageway axis, and water dispensing bores extending through the body sidewall and including: first and second sets of water dispensing bores positioned such that outlet openings thereof defined in an inner face of the body sidewall are disposed in a respective one of longitudinally spaced-apart first and second transversal planes extending perpendicularly to the passageway axis, at least some of the water dispensing bores being oriented such that the central bore axes thereof extend in a non-radial direction relative to the passageway axis, and such that an orthogonal projection of the central bore axes of the first and second sets of water dispensing bores onto one of the transversal planes forms first and second projected central bore axes which intersect each other at a first non-zero angle.

A method for the manufacture of foamed plaster utilizing a mixture of powdered casting plaster, powdered limestone and hemp fibre. The mixture is fed into a Venturi apparatus (40) under the influence of gravity. Compressed air may be supplied to the Venturi apparatus (40) through an inlet pipe (41) causing air and solid particles to be sucked into the Venturi apparatus (40). The elongated tube is provided with an inlet nozzle arranged to receive a mixture of water mixed with detergent agents. Further, the tube (50) is provided with an inlet nozzle (56) arranged to receive compressed air such that the elongated tube (50) delivers the mixture to a mixing and spray head (60) so as to feed the resulting mixture to a moulding means.

A system for spraying granular pasty matrices onto buildings. A spray gun for a wet mortar which makes possible the easy, safe and efficient spraying of wet mortars including aggregates with a particle size D50 of between 1 and 15 millimeters. The system which it concerns which includes spray gun for wet mortar provided with gun body, with at least one injector emerging in contacting chamber, at least one spray nozzle for mortar, and at least one connection end piece mounted on inlet of body for flow of mortar. Flow of mortar within the guiding duct of body is monodirectional or multidirectional (angular deviation<30°. The position of injection head of the injector in chamber is adjustable. The mortar is constituted by a pasty matrix including aggregates, fillers and additives. The aggregates have a D50=1-15 mm and a form factor F≠1.

A system for applying a building material, including: a movement device for modifying a site of application in a space; a first component of the building material; a second component of the building material; and a mixer for mixing the first component and the second component, the mixer including a drive and a mixing chamber provided with a stirrer shaft and a conveyor device, the conveyor device being designed as a screw conveyor with windings, and the mixer being adapted to the building material.

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.

An injection molding apparatus including a ceramic powder material injection device, a supercritical fluid providing device, and a mold is provided. The ceramic powder material injection device is adapted to contain a ceramic powder material. The supercritical fluid providing device is adapted to provide a supercritical fluid to the ceramic powder material injection device. The mold has a molding concavity, wherein the ceramic powder material injection device is adapted to mix the ceramic powder material and the supercritical fluid to form a mixed material and inject the mixed material into the molding concavity. In addition, an injection molding method is also provided.