Embodiments relate a method for processing recyclable polymer material. The method may include grinding the recyclable polymer material to produce polymer flake material, washing the polymer flake material, removing contaminants from the polymer flake material with a flake sorter, and removing lightweight materials from the polymer flake material with an elutriator. The method may also include extruding the polymer flake material with a virgin to form an extruded polymer blend, degassing the extruded polymer blend, filtering the extruded polymer blend, and pelletizing the polymer blend. The method may also include passing the polymer blend through a silo with a homogenizer system equipped with hot air insufflation.

An automated process for separating and recycling a broad mix of waste material including industrial and commercial streams. The process begins by collecting the broad mix of waste material. Optionally, the broad mix of waste material is sorted to remove contamination from the broad mix of waste material. Next, the broad mix of waste material is coarsely shredded. Plastic film is removed from the broad mix of waste material, creating a stream of plastic film and a separate stream of dirty cardboard. Residual plastic is separated from the cardboard stream and included either in the plastic stream or in an independent third stream. The process yields separate streams of a film-rich recycled plastic and a clean recycled cardboard having a purity of at least about 95%. Also provided are a related system and at least one computer-readable non-transitory storage medium embodying software for performing the process.

A plant and a method for separating labels, caps and other contaminating materials from containers and bottles made of plastics, in particular bottles made of PET, in the field of treating and recycling plastics.

The present invention comprises a method of shredding treated medical waste, cleaning it of all traces of biological gunk, and sorting it into separate components for recycling. To clean biological gunk from materials, all materials must be first shredded into small parts to expose the interior. The cleaning is performed by submerging the gunk coated materials into a caustic solution that breaks down and dissolves the gunk off of the materials. The caustic solution may comprise sodium hydroxide, potassium hydroxide, or a similar chemical, which is highly effective in producing a corrosive chemical that can break down blood, bone marrow, urine, unused medication, food waste, organs, tissues and any other biologic materials. After all of the biological material is removed from the cleaned materials, they are sorted into component materials, such as plastics, metals, rubbers, glass, etc.

Provided is a method for processing electronic and electrical device component scraps, which can selectively recover a substrate scrap including a substance intended to be recovered. A method for processing electronic and electrical device component scraps, including separating a substrate with lead wires contained in the electronic and electrical device component scraps before sorting the electronic and electrical device component scraps by magnetic sorting.

A method includes producing recycled products from a plurality of used absorbent articles, each including a top sheet, a back sheet and an absorbent body including absorbent body materials, by recovering a plurality of structural members from the plurality of used absorbent articles. At least one of the top sheet and the back sheet includes a film. The method includes: separating the plurality of used absorbent articles into a plurality of the films and the absorbent body materials; sorting the plurality of films into a plurality of types of recyclable films according to the filler contents of the plurality of films; and forming a plurality of types of recycled resin pellets from the plurality of types of recyclable films.

Embodiments of the present invention relate to a system for processing battery waste. The system comprises a decomposing device for mechanically decomposing the battery waste to a, in particular strip-shaped or flake-shaped, lightweight portion and a heavyweight portion. The decomposing device comprises an outlet for commonly discharging the lightweight portion and the heavyweight portion. The system further comprises a separating unit for separating the lightweight portion from the heavyweight portion, wherein the separating unit is coupled with the decomposing device for receiving the lightweight portion and the heavyweight portion. The system further comprises a fiber compactor unit, wherein the fiber compactor unit is coupled with the separating unit for receiving the lightweight portion. The fiber compactor unit is configured for compacting the lightweight portion under a separation of a further active material.

The invention relates to a device for preparing composite material waste, in particular carbon fiber-reinforced waste, comprising a comminuting assembly (2) for the composite material waste, a downstream temperature control zone (3) for controlling the temperature of the comminuted composite material waste, and a forming unit (4) for producing composite material waste compacts. In order to provide companies without recycling facilities, regardless of the type of composite material waste, with a low-cost and environmentally friendly alternative to dumping harmful composite material waste in landfills, it is proposed that the comminuting assembly (2), the temperature control zone (3) and the forming unit (4) are arranged in an at least substantially hermetically sealed and transportable working chamber (1).

A method of recycling post-consumer plastic waste into mono filament for use in fused filament fabrication, injection molding, or other plastic manufacturing processes. Contaminated curbside plastic waste is sorted and granulated to uniform sized flakes. The plastic regrind is cleaned in a closed-loop wash cycle and dried at 160° F. and −70 dew point to reduce the moisture content to less than 0.03%. The effluent water is purified to be reused in the system. The flake plastic is extruded to a molten state and passes through additional melt filtration. A laser micrometer measures extrudate metrics like diameter and ovality to dynamically control feed and flow rates of the extruder to maintain diameter uniformity within 0.018 mm of target diameter.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.