Patent classifications
B29B2017/0484
Carbon fiber recycling system and method of operation
A method and apparatus for obtaining carbon fiber from carbon fiber waste (e.g., pre-preg and CFP waste). The method and apparatus selects, or is controlled to select, between using an oxygen free pyrolytic process to volatilize the epoxy resin or other matrix in which the fibers are held to liberate the fibers therefrom and, depending upon the type of pre-preg waste, using a reactor environment where the reactor atmosphere has about 1% to about 2% oxygen by volume. The reactor has a counterflow such that the carbon fibers are moved in one direction and the off gasses are moved in the opposite direction. A combination of steam at the reactor outlet and vacuum pressure at the reactor inlet create the counter flow.
PROCESSES FOR RECYCLING POLYSTYRENE WASTE
There are provided recycled polystyrene polymers having a melt flow index of less than about 25 g/10 min. There are provided processes for recycling polystyrene waste. The processes can comprise dissolving said polystyrene waste in p-cymene under conditions to obtain a polystyrene/p-cymene mixture, adding the polystyrene/p-cymene mixture to a hydrocarbon polystyrene non-solvent under conditions to obtain precipitated polystyrene and washing the precipitated polystyrene with additional portions of hydrocarbon polystyrene non-solvent under conditions to obtain twice-washed polystyrene. The twice-washed polystyrene can optionally be dried and formed into polystyrene pellets. There is also provided recycled polystyrene obtained from such processes for recycling polystyrene waste.
METHOD FOR THE DEVULCANIZATION OF A VULCANIZED RUBBER MIXTURE, DEVICE FOR CARRYING OUT THE METHOD AND USE OF THE DEVICE FOR THE DEVULCANIZATION OF A VULCANIZED RUBBER MIXTURE
The invention relates to a process for devulcanizing a vulcanized rubber mixture, comprising the following steps: A) providing or producing a vulcanized rubber mixture, B) comminuting the vulcanized rubber mixture to a granular material composed of vulcanized rubber particles, where the vulcanized rubber particles have a maximum particle diameter of 100 mm, C) extruding the vulcanized rubber particles produced in step B) in a twin-screw extruder at a shear rate of less than 100 s.sup.−1, where the temperature of the vulcanized rubber particles during extrusion is less than 200° C., to give a devulcanized rubber mixture having a temperature above 100° C., D) cooling the devulcanized rubber mixture in a further kneading unit, so as to give a devulcanized rubber mixture having a temperature in the range from 50° C. to 100° C. The invention further relates to an apparatus for performing the process and to the use of the apparatus for devulcanization of a vulcanized rubber mixture.
CHEMICAL RECYCLING OF ADDITIVELY MANUFACTURED OBJECTS
Provided is a method of recycling an additively manufactured object into a reusable thermoplastic polymer, which method in some embodiments may include: (a) providing at least one additively manufactured object produced by stereolithography from a dual cure resin, the object comprising (i) a light polymerized polymer, and (ii) a heat polymerized polymer intermixed with said light polymerized polymer; (b) comminuting the object to produce a particulate material therefrom; (c) contacting the particulate material to a polar, aprotic solvent for a time and at a temperature sufficient to extract the heat polymerized polymer from the particulate material into said solvent, leaving residual particulate material comprising said light polymerized polymer in solid form; (d) separating the residual particulate material from said solvent; and then (e) separating the heat polymerized polymer from said solvent to provide a reusable thermoplastic polymer material in solid form.
METHOD FOR PROCESSING TEXTILE WASTE INTO RECYCLED PLASTIC GRANULE
The invention relates to a for recycling fabric into plastic granule for plastic manufacturing processes, the method comprising the steps of: a) Collecting fabric comprising fabric fibers b) Pulverizing the fabric into a powder of fabric particles c) Pelletizing the powder with a binder such that fabric pellets comprising the powder of fabrics are formed d) Extruding a mixture of the fabric pellets and a plastic compound into plastic granule.
METHOD FOR PRODUCING SYNTHETIC RESIN MOLDED ARTICLE IN WHICH MARINE FLOATING PLASTIC WASTE IS USED
The present invention provides a method for manufacturing a synthetic resin molded product which does not require classification of recovered ocean floating plastic trash according to kind of plastic, and can reuse most thereof as a raw material. The method is characterized by including mixing ocean floating plastic trash P (30 to 80 wt %) having a diameter or a side of 5 mm or less or a weight of 0.1 g or less, and a woodchip W (second material) (20 to 70 wt %) having a diameter or a side of 5 mm or less, and not molten under a temperature condition of 200° C. by a mixer 3, supplying a mixture of the ocean floating plastic trash P and the woodchip W to a grinding device 4, grinding the mixture into a powder with a diameter or a side of 1 mm or less, supplying the resulting powder as a raw material for a synthetic resin molded product to a molding machine, and carrying out a molding step.
METHOD FOR RECYCLING FILTERING FACEPIECE RESPIRATORS
The invention relates to a method for recycling respiratory protection masks comprising a plurality of layers manufactured from a single thermoplastic polymer chosen from polypropylene, polyethylene terephthalate, polylactic acid, homopolymers and copolymers of polyamide 6 (PA6) and long-chain polyamides such as PA11 or PA12, and comprising a filtration layer made of polyvinylidene fluoride.
CHEMICAL RECYCLING OF PLASTIC PURGE MATERIALS
Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET-containing solidified purge material. The PET-containing solidified purge material may be derived from various processes and facilities, including PET reclaimer facilities, manufacturers of PET articles, and/or a polymer manufacturing facilities. For example, he purge material may be the solidified purge material from an extrusion and/or pelletization process. Such solidified purge materials are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable solidified purge materials.
CHEMICAL RECYCLING OF PLASTIC DRY FINES
Processes and facilities for using one or more PET-containing materials as a feedstock to a chemical recycling facility, and in particular a solvolysis facility, are provided herein. The PET-containing materials used as feedstock may comprise a quantity of PET-containing dry fines. The PET-containing dry fines may be derived from various processes and facilities, including PET reclaimer facilities and/or manufacturers of PET articles. For example, the dry fines may be collected from solid-liquid separators and/or dust collectors from processes that include conveying, drying, densification, centrifugation processes, and/or grinding PET-containing plastic material. Such dry fines are generally undesirable or unusable to mechanical PET recycling facilities, and typically are sent to landfills and/or incinerators. However, the processes and facilities described herein make use of the PET and other plastics present in these otherwise undesirable or unusable dry fines.
METHOD FOR PRODUCTION OF ARTICLES AND SEMI-FINISHED PRODUCTS MADE OF CELLULOSE ACETATE
Method for production of articles and semi-finished products made of cellulose acetate, comprising the steps of recover-mg waste material consisting of cellulose acetate derived from previously made cellulose acetate articles and/or semi-finished products, distributing or positioning a mixture of at least one polymeric material inside a mould, heating and pressing the mixture inside the mould in order to form the articles or semi-finished products. The mixture is formed at least partially by the waste material consisting of cellulose acetate and the articles and/or semi-finished products may be subjected to a cooling and pressing step. The mixture is formed at least partially by fragments of cellulose acetate.