A mixer having a discharge screw centrally located between first and second side walls and disposed in a cavity provided in the bottom. The discharge screw has (a) a shaft with a first end that extends through a first end wall and (b) a driven end opposite the first end of the shaft, with the driven end being connected to a motor shaft for rotating the discharge screw in at least one direction. The driven end has a recessed portion that extends into the second end wall of the vessel. The mixer may include a deflector that is fixed to the second end wall and extends toward the first end wall and is located between the mixing blades and the discharge screw.

A meshing-type rubber internal mixer and a working method thereof are provided. The meshing rubber internal mixer includes a frame mechanism, a mixing mechanism, and an unloading mechanism. The mixing mechanism is on the upper side of the unloading mechanism. The mixing mechanism and the unloading mechanism are in the frame mechanism. An internal mixing chamber is of a closed structure through first automatic telescopic plates and second automatic telescopic plates. The gap between a first meshing-type rotor and a second meshing-type rotor is small, a material is compressed to enter the space between the first meshing-type rotor and the second meshing-type rotor to be extruded with an internal mixing chamber wall. The material is flaky in the internal mixing chamber, so that the material produces great strain deformation, thereby achieving excellent dispersing and mixing effects.

The kneading rotor according to one aspect of the present disclosure is a kneading rotor for a kneading machine, comprising a base made of carbon steel or alloy steel for machine structure, a padded layer made of austenitic stainless steel on at least part of a surface of the base and has a hard chromium plated layer on at least part of a surface of the padded layer.

In the field of mixing rubber mixtures, the invention is directed to a rotor (100) for use in an internal mixer having a mixing vessel in which the rotor rotates, the rotor having one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature; and an anti-wear device detachably fixed to the tip (104a) of at least one blade, the anti-wear device including a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip 104a and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows passage of the mixture between the plate (110) and the wall of the vessel. The invention is also directed to an internal mixer having at least one mixing vessel in which the disclosed rotor (100) rotates.

A machine learning method includes: acquiring a state variable including at least one first evaluation parameter related to performance evaluation of a kneaded product and at least one kneading condition; calculating a reward for a decision result of the at least one kneading condition based on the state variable; updating a function for deciding the at least one kneading condition from the state variable based on the reward; and by repeating the update of the function, deciding a kneading condition under which the reward obtained becomes maximum, in which the at least one first evaluation parameter includes at least one of physical properties and shape characteristics related to the kneaded product.

A method of mixing a rubber composition includes a carbon introduction step and a uniform dispersion step. In the carbon introduction step, on the basis of a deviation between a rate of temperature increase of the rubber mixture (R) and a target value, at least one of a ram pressure (Pr) and a rotational speed (N) of the mixing rotor (2) is PID controlled so that the ultimate temperature of the rubber mixture (R) at the conclusion of the step is within a tolerance range. In the uniform dispersion step, the ram pressure (Pr) or the rotational speed (N) of the mixing rotor (2) is adjusted to reduce a deviation between a value based on successively detected data associated with a predetermined control target and a target value.

A kneader internal inspection device according to the present invention suspends and supports a photographing unit, which is arranged in an interior of a kneader and which photographs the interior, so as to be vertically movable in the interior of the kneader. Therefore, such a kneader internal inspection device is capable of easily inspecting the interior of the kneader.

In the field of mixing rubber mixtures, o a rotor (100), for use in an internal mixer having a mixing vessel in which the rotor rotates includes one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature and an anti-wear device detachably fixed to the tip (104a) of at least one blade. The anti-wear device includes a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip (104a) and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows a passage of the mixture between the plate (110) and the wall of the vessel. One or more fastening systems (135) are fitted and tightened with respect to the plate (110) so as to engage the rotor (100).

The present disclosure discloses a meshing-type rubber internal mixer and a working method thereof. The meshing rubber internal mixer includes a frame mechanism, a mixing mechanism, and an unloading mechanism. The mixing mechanism is on the upper side of the unloading mechanism. The mixing mechanism and the unloading mechanism are in the frame mechanism. An internal mixing chamber is of a closed structure through first automatic telescopic plates and second automatic telescopic plates. The gap between a first meshing-type rotor and a second meshing-type rotor is small, a material is compressed to enter the space between the first meshing-type rotor and the second meshing-type rotor to be extruded with an internal mixing chamber wall. The material is flaky in the internal mixing chamber, so that the material produces great strain deformation, thereby achieving excellent dispersing and mixing effects.

A mixing and extrusion machine (10) for the manufacture of rubber mixtures includes a mixer with a converging conical twin-screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) in such a way as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves. The screws are mounted in the sleeves with removable doors including sliding shutters (40) installed relative to the outlet (25). The sliding shutters move linearly between a closed position, in which the sliding shutters prevent the mixer from discharging the mixture, and an open position, in which the sliding shutters prevent discharge of the mixture through the sides of two counter-rotating rollers (32) of a roller nose type system located just downstream of the outlet.