A mold assembly for forming a component exhibiting a sealed interior, including providing first and second mold halves, forming first and second half shells of material within cavities defined within each of the mold halves, and upon mating the mold halves together in a first closed mold configuration. The mold halves are reopened, with at least one of the shells being subsequently reoriented such that the first and second half shells are arrayed in opposing fashion with perimeter extending edges of each half shell arranged in contact with one another. Additional steps include reclosing the mold halves and subsequently forming a second perimeter extending material in contact with the contacting perimeter extending edges in order to bond the half shells together, upon which the mold halves are reopened and a completed component removed.

A joining structure includes a first member, a second member of a material different from that of the first member, and a separation mechanism provided between the first member and the second member and that separates the first member and the second member from each other, wherein a resin is filled into the space between the edge of at least one member among the first member and the second member, and the other member.

Manufacturing methods are described for a goggle having an outrigger system where each outrigger includes a first segment coupled to a second segment at a fixed joint. Portions of the first segment may interlock or join with complementary portions of the second segment, such as through interlocking shapes, a solid friction lock, or via co-molding. The joining portions of the first and second segments may include complementary shapes that interlock together to secure the first and second segments together. The second segment may be molded onto or around at least a portion of the first segment, or vice versa, to secure the first and second segments together.

Unwinding a portion of a support helix that comprises a heating wire from a wall of a hose at an end of the hose; sleeving a length of heatshrink tubing at least partly onto the unwound portion of the support helix; heating the heatshrink tubing to shrink onto at least part of the unwound portion of the support helix; and at an end of the unwound portion, directly connecting the heating wire to an electrical contact of an electrical connector.

A solar heat exchanger for heating water which includes an array of tubes, an injection molded manifold there being connections between each tube in the array and the manifold which are over molded to seal the tubes to the manifold.

A thermally insulated VIP sandwich shipper for a temperature sensitive payload is provided. The shipper comprises an outer shell, an inner shell and vacuum insulated panels sandwiched therebetween. The outer shell and the inner shell may be unitary rigid structures made of an expanded foam material and comprising a bottom having a perimeter and sides extending from the bottom perimeter and terminating in a rim. The inner shell rim may be spaced from the outer shell rim to define a gap, the gap being sealed to create an enclosed space within which the vacuum insulated panels are located. Each vacuum insulated panel may be oriented substantially orthogonally to at least one adjacent vacuum insulated panel and have an edge that abuts the adjacent vacuum insulated panels.

The invention relates to a method for producing a hollow injection-moulded part, in particular a primary packaging means for medical applications by an injection moulding method, comprising the following method steps: a) Providing a first female die tool having a first mould cavity and a mould core formed as a male die tool; b) Introducing a mould core into the first mould cavity so that a first cavity is formed and the mould core extends beyond the mould cavity in the axial direction (X), thereby bringing the mould core into operative contact with the first female die tool and/or with a receiving member; c) Injecting a first plastic material into the first cavity so that a first portion of the injection-moulded part is formed; d) Transferring the first portion of the injection-moulded part to a second cavity; e) Injecting a second plastic material into the second cavity so that a second portion is formed directly on the first portion of the injection-moulded part.

Embodiments herein relate to hollow profiles and methods of preparing the same for joining operations. A method herein can include placing a dam within a channel defined by the hollow profile, fitting a die block over an end of the channel, and injecting a flowable composition through an injection port into the channel. Another method can include defining a volume within a first member using at least one flow control device, filling the defined volume with a flowable polymeric composition, allowing the flowable polymeric composition to solidify to form a solid portion in the first member, and mechanically modifying the solid portion to define a joining surface suitable for joining to the second member. Other embodiments are also included herein.

When a preform is released at an early stage from an injection molding mold, the injection cooling time is shortened before releasing the preform at an early stage from the injection molding mold to shorten the cycle time of molding the preform while the preform trunk portion is prevented from being deformed. A trunk support portion is formed on an outer end inner surface portion of a support ring molding portion in the lip mold and is configured to support a preform trunk portion at a time of releasing the preform in a non-contact manner.

A solar heat exchanger for heating water which includes an array of tubes, an injection molded manifold there being connections between each tube in the array and the manifold which are over molded to seal the tubes to the manifold.