An optical fiber mold device has a first portion that includes a base layer having a longitudinal feature configured to receive an optical fiber. At least one second portion is disposed over the base layer. The second portion has a center wall and front and back end walls. The center wall, the front end wall, and the back end wall form a mold cavity. At least one first hole is disposed in the mold cavity and is configured to allow mold material to enter the mold cavity. At least one second hole in the mold cavity is configured to allow air displaced by the mold material to exit the mold cavity.

A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side.

Provided is an insulating coating device for an electric wire, including a pressing pipe. The pressing pipe includes two first pressing parts which are configured to divide the pressing pipe into two parts along a longitudinal cross section of the pressing pipe, an inner wall of the pressing pipe is provided with an air bag, and the air bag is provided with an air pipe joint which penetrates to an outside of the pressing pipe. In the insulating coating device for the electric wire, a self-curing insulating material is coated on joints of the electric wires, the air bag is used to squeeze the self-curing insulating material such that the self-curing insulating material is shaped and compacted, so that cavities generated in a coating process is reduced, and the self-curing insulating material is uniformly attached to the joints of the electric wires.

A connector includes a cable including at least one core wire and a shielding wire arranged around the core wire with an insulating member interposed therebetween, a plug part connected to the cable and capable of fitting with a receptacle, a primary molded part including a connection portion between the core wire and a conductive member of the plug part, and a secondary molded part arranged at a lead-out portion of the cable. The dimension of the primary molded part is an outer diameter or a thickness of the plug part.

A method for forming a fiber-reinforced cable tie includes placing at least one reinforcing fiber in a mold cavity, injecting a molten material in the mold cavity, wherein the molten material defines a melt front during injection, and maintaining a position of the reinforcing fiber within the mold cavity at the melt front during the injecting of the melt, whereby the fiber is substantially encapsulated by the molten material. A mold for forming a fiber-reinforced cable tie includes a mold cavity and a fiber guide movably supported within the mold cavity for maintaining a position of a reinforcing fiber placed within the mold cavity during injection of a molten material into the mold cavity.

The invention relates to a method for producing a cable, comprising both a molding tool with a cavity and with at least one first opening, and a line, said line consisting of at least one wire and a sheath surrounding the at least one wire. According to the invention, the line is inserted into the cavity and is guided out of the cavity via at least the first opening. A molding compound is injected into the cavity of the molding tool in a pressurized manner, wherein the line is pressed onto a seal surface of the cavity by means of the pressure of the molding compound, and the line closes the cavity at the seal surface.

A cable assembly includes a connector head electrically coupled to a plurality of conductors disposed in a cable, the connector head having a plug and a conductor interface; an outer shell including a first portion encasing the plug of the connector head, and a second portion encasing the conductor interface of the connector end; an inner shell including a connector end encasing the second portion of the outer shell, and a cable end encasing a portion of the cable and including an injection gate; and conductive resin including a first portion disposed inside the connector end of the inner shell, and a second portion disposed inside and outside the cable end of the inner shell; wherein inside and outside portions of the second portion of the conductive resin are connected through the injection gate.

A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side.

Provided is an insulating coating device for an electric wire, including a pressing pipe. The pressing pipe includes two first pressing parts which are configured to divide the pressing pipe into two parts along a longitudinal cross section of the pressing pipe, an inner wall of the pressing pipe is provided with an air bag, and the air bag is provided with an air pipe joint which penetrates to an outside of the pressing pipe. In the insulating coating device for the electric wire, a self-curing insulating material is coated on joints of the electric wires, the air bag is used to squeeze the self-curing insulating material such that the self-curing insulating material is shaped and compacted, so that cavities generated in a coating process is reduced, and the self-curing insulating material is uniformly attached to the joints of the electric wires.

A system forms, at an end of a multifiber ribbon cable, a multifiber ribbon cable segment having an enlarged core-to-core spacing. A UV-transparent mold is mounted on top of a chassis. The mold defines a plurality of individual fiber channels corresponding to individual fibers of the existing multifiber ribbon cable and having a spacing equal to that of the enlarged core-to-core spacing. Each individual fiber channel passes through the internal cavity. The assembled mold further includes an injection system for receiving light curable, flowable material from the reservoir and pumping system and feeding it into the internal cavity, and at least one vent for allowing air to escape from the internal cavity as the light-curable, flowable material is fed into the internal cavity. The injected material is cured by exposure to a curing light.