Patent classifications
B29C2045/1746
MAGNETIC CLAMP DEVICE
Provided is a magnetic clamp device that can be easily made into a state where a fall prevention function can be exerted when attaching adsorption objects.
A support member (20) is protruded horizontally from an upper part of a magnetic plate (7) of the magnetic clamp device. A protruding member (28) is protruded upward from a mold as an adsorption object that is adsorbed and fixed to an adsorption surface (8) of the magnetic plate (7). The mold (9) is arranged so that the engagement portion (32) faces the locking portion (27) with a predetermined gap above the locking portion (27) in a state where the mold (9) is adsorbed and fixed at a predetermined position on the adsorption surface (8).
REMOTE DIAGNOSTIC SYSTEM
In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.
Magnetic clamp device
Provided is a magnetic clamp device that is capable of more finely measuring an induced voltage generated in a coil and selecting countermeasures against reductions in magnetization force. Multiple magnet blocks 11, 21 each comprising an invertible magnet 18, the polarity of which can be inverted, and non-invertible magnet 15, are positioned on a surface of a plate PL composed of magnetic body magnetically clamping a mold M1, M2 when in a magnetized state. The magnetic flux traversing the invertible magnet 18; and a control device 33 that determines whether or not there has been a polarity inversion in the induced voltage detected from the coil 31, and if there has been a polarity inversion, warns that the adhesion of the molds M1, M2 has decreased.
ADHESION FORCE CONFIRMATION METHOD AND ADHESION FORCE CONFIRMATION DEVICE
The present invention enables confirmation that a mold magnetically adhered by a magnetic clamping device has been magnetically adhered by a sufficient adhesion force so as not to be pulled off from the magnetic clamping device by a mold opening force of a mold handling device. A controller 7 carries out magnetization of a magnetic clamping device 10 such that a magnetic adhesion force weaker than that in normal magnetization is generated in a state where molds M1, M2 are bound together, and carries out a test to determine whether separation of the molds M1, M2 would occur when platens 2, 3 are separated. The controller issues a warning regarding lack of guaranteed adhesion force to an operator when separation is detected, and carries out normal magnetization of the magnetic clamping device 10 when separation is not detected.
REMOTE DIAGNOSTIC SYSTEM
In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.
MAGNETIC RESIN COMPOSITION FOR INJECTION MOLDING, AND INJECTION MOLDED BODY FOR MAGNETIC SHIELDS
A magnetic resin composition uses, as magnetic particles (B), scale-like particles that are formed of an Fe—Si—Al alloy, and has a mass ratio of a thermoplastic resin (A) that has a melting point of from 100° C. to 400° C. to the Fe—Si—Al alloy of from 10/90 to 15/85; and a cross-sectional surface (52) in the thickness direction of a sheet (50) that is formed from this magnetic resin composition (1) satisfies the conditions (1) and (2) described below. (1) The total area of the magnetic particles (B) subjected to image processing is from 40% to 65% of the area of the image processing region. (2) The number of the magnetic particles (B) subjected to image processing is from 200 to 500.
Remote diagnostic system
In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.
MAGNETIC CLAMP DEVICE
Provided is a magnetic clamp device having a disassembly structure that is easy to maintain. In the magnetic clamp device 1, a magnetic pole 21 and an alnico magnet 23 each have fastening holes 21a, 23a that communicate with each other. The cavity portion 31 of the plate body 3 has an opening 33 that penetrates from the bottom surface 32b thereof to the back side of the plate body 3. A cap 7 having a base portion 71 having a bolt hole 74 communicating with the fastening holes 21a, 23a and a flange portion 72 abutting the surface 3b of the back side of the plate body 3 is inserted into the opening 33. A bolt 8 inserted into the fastening hole 23a of the magnetic pole 21 and the alnico magnet 23 from the front side of a magnetic pad 2 is screwed into a female screw thread 74a provided in the bolt hole 74 of the cap 7.
MAGNETIC CLAMP DEVICE
Provided is a magnetic clamp device that reduces a magnetic flux leaking from a magnetic circuit passing through a permanent magnet and a magnetic pole member. The magnetic clamp device includes: a permanent magnet 20 surrounding a magnetic pole member 10 and disposed on a surface of a plate PL made of a magnetic body that magnetically clamps a mold in a magnetized state; and a reversible magnet 16 capable of reversing polarity and disposed at the rear of the permanent magnet 20. The magnetic pole member 10 is constituted by a plurality of magnetic pole pieces 101, 102, 103, and 104. Each of the magnetic pole pieces has a first lateral surface R with a shape corresponding to the opposite permanent magnet 20, and a second lateral surface T at which adjacent magnetic pole pieces oppose each other. The magnetic pole member 10 moves as the first lateral surfaces R are suction-adsorbed by the permanent magnet 20 without the second lateral surfaces T interfering with each other. The magnetic pole pieces 101, 102, 103, and 104 are held from the front and rear.
MAGNETIC CLAMP DEVICE
Provided is a magnetic clamp device that is capable of more finely measuring an induced voltage generated in a coil and selecting countermeasures against reductions in magnetization force. Multiple magnet blocks 11, 21 each comprising an invertible magnet 18, the polarity of which can be inverted, and non-invertible magnet 15, are positioned on a surface of a plate PL composed of magnetic body magnetically clamping a mold M1, M2 when in a magnetized state. The magnetic flux traversing the invertible magnet 18; and a control device 33 that determines whether or not there has been a polarity inversion in the induced voltage detected from the coil 31, and if there has been a polarity inversion, warns that the adhesion of the molds M1, M2 has decreased.