A continuous flow dryer system according to various embodiments can include a source for supplying a material to be treated having a high moisture content, such as a distiller wet grain, a profile screw compression dryer, a profile screw, and a drive coupled to the profile screw for axially rotating the profile screw. The profile screw compression dryer includes an inlet for receiving the material for drying, which is fed therein in a controlled manner. The profile screw is provided within the housing of the dryer. The profile screw has a diameter that increases in dimension in a direction away from the inlet for increasing the compressive force applied to the material to assist with drying as the profile screw rotates and moves the material longitudinally along the profile screw to produce a final product, for example, a distiller dried grain for use as an animal feed.

Methods for extrusion of polyolefins (110) that utilize melt temperature to control molecular weight and also reduce gels. Disclosed herein is an example method for controlling polymer chain scission in an extrusion system (100), comprising: melting a polyolefin resin (110) in extruder (102) at a first melt temperature to form a first melt (112); passing the first melt (112) through a screen pack (106); forming the first melt 112) into a first polyolefin product (116, 118); melting additional polyolefin resin (110) of the same grade in the extruder (102) at a second melt temperature to form a second melt (112), wherein the second melt temperature differs from the first melt temperature by 5° C. or more to control chain scission in the extruder (102); passing the second melt (112) through the screen pack (106); and forming the second melt (112) into a second polyolefin product (116, 118).

A method for preparing an electron donor biofilm carrier includes proportioning organic polymer basic raw material and functional modifiers in a range of set-point, mixing the materials, feeding the mixtures into a screw extruder, processing them into a bar-type material, and then cut the bar-type material into granules with the cutting machine, and feeding the granules into the screw extruder, processing them into pipes of various shapes according to the selected screw extruder heads, and then cutting the pipes according to the required size. The electron donor biofilm carrier is mainly used in anaerobic or anoxic suspended carrier biofilm technologies. Electron donors with a standard electrode potential below 100 Mv are used as the functional material for preparation of electron donor biofilm carrier.

A system includes a wet extrusion process machine configured to receive, mix, and convey a plurality of ingredients to an extrusion die, the plurality of ingredients include a protein powder, an oil, and water. The system includes an electronic process control system (EPCS) configured to control the wet extrusion machine using a plurality of process settings effective to produce an extrusion die mixture which is forced into, passes through, and is output from the extrusion die. The system further includes a supervisory machine intelligence control system (SMICS) operatively coupled with at least one of a direct fibrosity measurement (DFM) subsystem configured to directly measure one or more physical fibrosity parameters of the extrusion die mixture, and an indirect fibrosity measurement (IFM) subsystem configured to measure one or more extrusion process parameters associated with the extrusion die mixture. The SMICS is configured to modify one or more of the plurality process settings in response to at least one of the one or more physical fibrosity parameters, and the one or more extrusion process parameters, effective to modify the extrusion die mixture.

An extruder and a long fiber thermoplastic (LFT) extrusion member manufactured thereby, and the extruder uses the LFT as a raw material to produce LFT extrusion members such as LFT sheets, pipes and profiles by a continuous extrusion molding process. The structural improvement of the extruder screw, including the screw body having three different thread groove deep sections, in sequence, a feed section, a compression section and a metering section, so that the LFT extrusion member produced by the extruder has high strength, high stiffness, high dimensional stability, low warpage and resistance to creep.

A system for producing a homogenous extrudate powder coating composition having predetermined properties, the system comprising a color library database that is configured to store one or more input formulation data objects capable of use in controlling the inputs and operation of an electronically controlled homogenous extrudate mixer.

A method for controlling polymer viscosity quality in a compounding process of polymers (110) using at least one extruder (111) is disclosed. The method comprises: a) at least one measurement step (112), wherein at least one influence variable affecting viscosity of the compound is determined by using at least one sensor (114); b) at least one prediction step (116), wherein an expected viscosity (117) of the compound is determined considering the influence variable by using at least one prediction unit (118), wherein the prediction unit (118) comprises at least one analysis tool comprising at least one trained model; c) at least one evaluation step (120), wherein the expected viscosity (117) of the compound is compared to at least one pre-defined and/or pre-determined threshold value, wherein at least one item of output information is generated depending on said comparison; and d) at least one control step (122), wherein the item of output information is displayed using at least one display device (124), wherein the output information comprises at least one handling recommendation (126) for at least one setting of the extruder (111). Further disclosed are a computer program, specifically an application, and a controlling system (138) for controlling polymer viscosity quality in a compounding process of polymers (110).

The present invention aims to provide a method for producing a pellet and an apparatus for producing a pellet, including a conveyor belt that conveys a strand formed by melting a composition containing a thermoplastic resin and an additive and then ejecting the molten composition from a feeder, a liquid-spraying device spraying a liquid toward the strand conveyed, a gas-blowing device blowing a gas toward the strand conveyed, a strand cutter cutting the strand conveyed into a pellet, the liquid-spraying device, the gas-blowing device, and the strand cutter being disposed in this order in the conveying direction of the strand, a measurement device measuring a surface temperature of the strand, the measurement device being disposed upstream of the strand cutter in the conveying direction, and an adjustment mechanism adjusting driving of at least one of the liquid-spraying device and the gas-blowing device in accordance with the surface temperature measured.

To provide a process for producing a film excellent in water vapor barrier property, tensile elongations, and transparency. A resin material containing polychlorotrifluoroethylene (PCTFE) is melted and extruded into a film from an extrusion die, the extruded product is brought into contact with a cooling roll having a surface temperature of at most 120° C. in a state such that the surface temperature of the extruded product is higher than the crystallization temperature of PCTFE to form a film web, and the film web is subjected to heat treatment at from 80 to 200° C. to obtain a film.

The invention, belonging to the field of biological treatment of pollutants and functional materials, presents a method for the preparation of biofilm carrier with biochar fixed by thermoplastic resin. Extrusion grade polyethylene/polypropylene particles are used as the basic material. One or some combination of plant biochar, straw biochar, rice husk biochar, shell biochar, excess sludge and animal waste biochar are used as the functional material. The biofilm carrier with biochar fixed by thermoplastic resin is prepared by the screw extrusion process, which is a simple, flexible and controllable method, and possesses strong adaptability. The reactor with these biofilm carriers has high removal efficiency of refractory organic pollutants.