Disclosed herein, amongst other things, is a molded article, such as a preform that is blow moldable to form a container, and a related method of forming and recycling a container. The structure and steps includes injection molding a molded article having tubular body.

A nozzle is provided for engaging with lightweight preforms for blow-molding the preforms into plastic containers without damaging the finish portion of the preforms. The nozzle includes a seal configured to engage with a stepped interior of the finish portion and enables stretching and/or blow-molding the preform into a container. The seal tightly engages a smooth surface inside the finish portion without damaging the surface or a sidewall of the finish portion. In some embodiments, the seal includes a profile shape that mates with a transitional surface comprising the stepped interior of the finish portion. The profile shape distributes the contact force of the seal over a maximal area of the transition surface so as to minimize the total pressure exerted onto the finish portion. The profile shape reduces potential cracking of a thin-walled region of the finish portion during stretching and/or blow-molding the preform to form the container.

A preform is provided for blow-molding to form a container. The preform includes a finish portion for rotatably engaging a closure to seal contents within an interior of the container. The finish portion comprises a cylindrical body that begins at an opening to the interior and extends to and includes a tamper evidence ledge. A mirror polished sealing surface inside the finish portion cooperates with a plug seal of the closure to seal the container. Threads outside the finish portion engage with similar threads inside the closure. Thread starts of the threads reduce potential damage to the threads during installation of the closure. The thread starts may include a start pitch that is greater than a thread pitch of the threads. A handling valley disposed between the threads and the tamper evidence ledge facilitates air-conveying the container along a manufacturing assembly line.

A plastic container includes a hollow body portion including a lower supporting base portion; a sidewall portion extending upwardly from the base portion; and a neck portion extending upwardly from the sidewall portion. The neck portion includes a support flange having an upper and lower surface, at least one thread, and a dispensing opening at the top of the neck portion. In embodiments, a closure may be provided to form an assembly. A preform and method for making a container are also disclosed.

A preform for being blow-molded to form a container is provided herein. The preform comprises a finish portion that includes an opening to an interior of the preform and includes a tamper evidence ledge. The tamper evidence ledge cooperates with a tamper-evident ring portion of a cap to indicate that the cap has not been previously loosened after being installed by the manufacturer. A neck portion is disposed adjacent to the tamper evidence ledge. A tapered portion transitions from a diameter of the neck portion to a smaller diameter of a cylindrical portion. The cylindrical portion comprises an elongate member that culminates in an end cap. Threads disposed on the finish portion are configured to threadably receive the cap. A handling valley is disposed between the tamper evidence ledge and the threads. The handling valley enables gripping fingers to engage with and air-convey the container along a manufacturing assembly.

An apparatus and method for simultaneously forming and filling a plastic container without the use of a mold forming a mold cavity (116, 16) is provided. A pressure source (120, 20) includes an inlet (146, 150, 46, 50) and a piston-like device (140, 40). The piston-like device (140, 40) is moveable in a first direction wherein liquid is drawn into the pressure source (120, 20) through the inlet (146, 150, 46, 50) and in a second direction wherein the liquid is urged toward the preform (112, 12). A blow nozzle (122, 22) may be adapted to receive the liquid from the pressure source (120, 20) and transfer the liquid at high pressure (P2) into the preform (112, 12) thereby urging the preform (112, 12) to freely expand until an unopened end thereof contacts a platen (118). The platen (118) forms a bottom in a resultant container. The liquid remains within the container as an end product.

A preform is provided for blow-molding to form a container. The preform includes a finish portion for rotatably engaging a closure to seal contents within an interior of the container. The finish portion comprises a cylindrical body that begins at an opening to the interior and extends to and includes a tamper evidence ledge. A mirror polished sealing surface inside the finish portion cooperates with a plug seal of the closure to seal the container. Threads outside the finish portion engage with similar threads inside the closure. Thread starts of the threads reduce potential damage to the threads during installation of the closure. The thread starts may include a start pitch that is greater than a thread pitch of the threads. A handling valley disposed between the threads and the tamper evidence ledge facilitates air-conveying the container along a manufacturing assembly line.

A preform is provided for blow-molding to form a container. The preform includes a finish portion for rotatably engaging a closure to seal contents within an interior of the container. The finish portion comprises a cylindrical body that begins at an opening to the interior and extends to and includes a tamper evidence ledge. A mirror polished sealing surface inside the finish portion cooperates with a plug seal of the closure to seal the container. Threads outside the finish portion engage with similar threads inside the closure. Thread starts of the threads reduce potential damage to the threads during installation of the closure. The thread starts may include a start pitch that is greater than a thread pitch of the threads. A handling valley disposed between the threads and the tamper evidence ledge facilitates air-conveying the container along a manufacturing assembly line.

A nozzle for forming a container preform into a plastic container includes a nozzle body and a sealing portion proximate an end of the nozzle body. The sealing portion is configured to engage with a stepped interior of a finish portion of a preform having a longitudinal axis to seal without the use of an O-ring and to preclude any portion of the nozzle body from contacting the sealing surface.

A plastic container includes a hollow body portion including a lower supporting base portion; a sidewall portion extending upwardly from the base portion; and a neck portion extending upwardly from the sidewall portion. The neck portion includes a support flange having an upper and lower surface, at least one thread, and a dispensing opening at the top of the neck portion. In embodiments, a closure may be provided to form an assembly. A preform and method for making a container are also disclosed.