A Fresnel lens mold is disclosed, comprising stacked bendable strips. An optical structure is provided on one edge of each strip, which is the same as a lens structure on a corresponding endless strip of a Fresnel lens. A manufacturing method for the Fresnel lens mold comprises: designing a Fresnel lens according to an optical characteristic requirement, selecting bendable strips, processing, on one edge of each strip, an optical structure that is the same as a lens structure on a corresponding endless strip of the Fresnel lens, and according to the position of the endless strip of the Fresnel lens and the orientation of the lens structure on the endless strip, stacking the strip on which the optical structure is processed, so as to obtain the Fresnel lens model. Further provided is a method for manufacturing a Fresnel lens by using the foregoing Fresnel lens mold.

The present invention provides for a mould set for fabrication of an EPS pallet, a process for making the mould set for fabrication of the EPS pallet, and a process for fabricating the EPS pallet using the mould set. The mould set includes a modular platform mould and a leg mould configured to fabricate a platform section and plurality of leg support sections of the EPS pallet, respectively. The modular platform mould includes a modularity unit which enables alternation of dimension of hollow space which is configured to receive feed of polystyrene beads and thereby enabling moulding of the platform section of varying dimensions from a single mould. The one or more leg support sections are affixed to bottom side of the platform section at predefined locations, based on weight bearing capacity and position of lifting, to form the EPS pallet. The easy customization into various sizes as per requirement using a single mould structure reduces requirement of hoarding various moulds for different dimensions of EPS pallet, thereby significantly reducing the cost of moulding operations.

A method and apparatus for mass production of AR diffractive waveguides. Low-cost mass production of large-area AR diffractive waveguides (slanted surface-relief gratings) of any shape. Uses two-photon polymerization micro-nano 3D printing to realize manufacturing of slanted grating large-area masters of any shape (thereby solving the problem about manufacturing of slanted grating masters of any shape on the one hand, realizing direct manufacturing of large-size wafer-level masters on the other hand, and also having the advantages of low manufacturing cost and high production efficiency). Composite nanoimprint lithography technology is employed (in combination with the peculiar imprint technique and the composite soft mold suitable for slanted gratings) to solve the problem that a large-slanting-angle large-slot-depth slanted grating cannot be demolded and thus cannot be manufactured, and realize the manufacturing of the slanted grating without constraints (geometric shape and size).

A pulsed laser printing module for a contact lens, comprises a steel mold, a pulsed laser device and a forming case. The steel mold is configured for transferring pigment. The pulsed laser device is configured for transmitting ultrashort laser pulses having pulse time widths less than 10.sup.−9 seconds. The ultrashort laser pulses etch the surface of the steel mold to remove a coating of the steel mold to form an etched layer. The forming case has a lower member and an upper member. The lower member is a concavity, and an inner surface of the lower member is provided with a lower curved surface. The upper member is provided with a protrusion corresponding to the lower member, and an outer surface of the protrusion is provided with an upper curved surface corresponding to the lower curved surface. The protrusion is capable of being placed in a concavity of the lower member to form a gap between the lower curved surface and the upper curved surface.

A method of forming a mold insert used to produce an intraocular lens (IOL) mold is disclosed herein. The method includes providing stock material and cutting the stock material, which includes multiple cutting steps. The cutting steps are performed on transitional regions of supporting portions of the mold insert. Peripheral surfaces of the mold insert have varying roughness values, and supporting portions of the mold insert have a greater roughness than the optical portion of the mold insert. An IOL is also disclosed herein that is formed using an IOL mold that is injection molded using the mold insert. A method of forming the IOL is also disclosed herein.

The present invention has: a step for heating a resin or a metal in a state in which the resin or metal is sandwiched by a mold provided with a projection that is constituted from an elastic body having a heat resistance temperature higher than the temperature at which the resin or the metal softens, and a support body which is larder than the mold and which is softened by heat at a higher temperature than the resin or the metal, while a force is applied to the mold in the direction toward the resin or the metal.

According to one embodiment, a template includes a base body, and a first film. The base body has a first surface and a second surface. The first surface includes silicon oxide and spreads along a first plane. The second surface crosses the first plane. The first film includes aluminum oxide. A direction from the second surface toward the first film is aligned with a direction perpendicular to the second surface. A thickness of the first film along the direction perpendicular to the second surface is not less than 0.3 nm and not more than 10 μm. The first surface includes an unevenness.

A structure for manufacturing castings, containing an inorganic fiber, a layered clay mineral, and an inorganic particle other than the layered clay mineral and having an organic content of 5 mass % or lower or having a mass loss of 5 mass % or lower when heated at 1000° C. for 30 minutes. The inorganic particle preferably contains one or more selected from obsidian, graphite, and mullite. The inorganic fiber preferably contains carbon fiber. The inorganic fiber preferably has an average length of 0.5 to 15 mm. The layered clay mineral preferably contains one or more selected from bentonite and montmorillonite.

The invention provides a method for manufacturing a 3D item (10), wherein the 3D item (10) comprises an outer layer (210) and a support structure (220) with cavities (230), wherein the outer layer (210) at least partly encloses the support structure (220), and wherein the method comprises: (a) a 3D printing stage comprising 3D printing with fused deposition modeling (FDM) 3D printable material (201) the outer layer (210) and the support structure (220) and at least partly filling the cavities (230) with a filler material (204); and (b) a post-treatment stage comprising post treating at least part of the outer layer (210) for reducing surface roughness.

A manufacturing method includes the steps of providing a mould containing a matrix material, providing an infiltrant material arranged so that, when molten, the infiltrant material will infiltrate into the matrix material, and heating the matrix material and the infiltrant material by induction heating using an induction heater. The induction heater includes a first coil and a second coil, wherein the first and second coils are energised independently of one another to allow increased control over the heating of different parts of the matrix material and infiltrant material within the mould.