B29C44/0407

Shoe Mold Structure and Method of Using the Same
20230234312 · 2023-07-27 ·

A shoe mold structure has a mold with a first end and a second end opposite to each other, an extending direction between the first and second ends is a longitudinal direction, the mold further has a mold cavity recessed inward from the second end and is composed of a bottom wall and side walls, each of the side walls defines a first side section, a second side section and a third side section connected in sequence along the longitudinal direction, the second side section is located between the first and third side sections, the first side section is closer to the first end than the third side section, the third side section is closer to the second end than the first side section, the second side section has an accommodating groove; and a heating unit disposed in the accommodating groove, and the heating unit provides heat energy.

INJECTION MOLDED PRODUCT

An injection molded product includes a main body portion having a design surface and an opposite surface; and a projecting portion provided at a peripheral edge portion of the main body portion, and projecting out toward a side opposite from the design surface in a thickness direction of the main body portion, wherein a thickness A of the main body portion and a thickness B of the projecting portion satisfy a relationship of A≥B.

FOAM-MOLDED PRODUCT, METHOD FOR MANUFACTURING FOAM-MOLDED PRODUCT, AND METHOD FOR SUPPRESSING APPEARANCE DEFECT OF FOAM-MOLDED PRODUCT

A foam-molded product including a foam layer, and a skin layer covering the foam layer, in which the maximum diameter of bubbles in the foam layer is 0.90 mm or less; and a method for manufacturing a foam-molded product and a method for suppressing an appearance defect of a foam-molded product, including an injection process and a foaming process, wherein the foam-molded product after molding includes a foam layer and a skin layer covering the foam layer, the skin layer having an average thickness of from 0.3 mm to 0.7 mm, and wherein expanding of the volume of the cavity includes performing a core-back process of the mold such that a thickness of the foam-molded product after molding is within ±0.2 mm of a predetermined target thickness.

Tray and Manufacture Thereof
20230227199 · 2023-07-20 ·

A tray having: an annular sidewall having upper and lower annular peripheral edges, an upper annular peripheral rim which is integral with the upper annular peripheral edge, and a base having an annular peripheral edge which is integral with the lower annular peripheral edge of the sidewall, wherein the rim, the sidewall and the base are composed of a thermoplastic polymer and the sidewall and the base define a central concavity for packaging a product, wherein the base has a lattice structure of elongate foam ribs interconnected by foam junctions, wherein each foam rib has opposite ends, and each end is integrally connected to either the annular peripheral edge of the base or one of the foam junctions, wherein each foam rib and each foam junction has opposed upper and lower unfoamed solid skins of the thermoplastic polymer on opposite sides of a central cellular foam core of the thermoplastic polymer

Method of forming an article
11691319 · 2023-07-04 · ·

Methods of forming an article from a molten plastic composition comprising a polymer and a blowing agent. The methods include injecting the molten plastic composition into a mould, allowing the plastic composition to form a first solid skin adjacent to an in contact with a first cavity-forming surface of the mould and a second solid skin adjacent to and in contact with a second cavity-forming surface of the mould, and then opening the mould before the molten plastic composition between the first and second solid skins in at least one portion of the circumference of a region of the mould cavity defining an annular cross-section of the cavity has solidified.

Method for preparing foamed thermoplastic polyurethane elastomer product

The present invention relates to a method for preparing a foamed thermoplastic polyurethane elastomer product, comprising the steps of: 1) coating a binder: coating the binder on the surfaces of expandable thermoplastic polyurethane elastomer particles; 2) curing and molding: adding the product obtained from step 1) to a mold and then placing it in a vulcanizing machine for curing and molding; and 3) cooling and setting: cooling the mold after the molding in step 2) to obtain the product of the present invention. By means of pre-coating the binder on the surfaces of expanded thermoplastic polyurethane elastomer particles according to the present invention, the weight of the binder can be reduced, and the properties of the expanded thermoplastic polyurethane elastomer particles can be utilized to the maximum extent.

Method and Mold for Producing a Sandwich Component
20230158719 · 2023-05-25 ·

A method and compression mold are provided for producing a sandwich component, in which an outer shell and an inner shell are compressed, together with foam particles in a cavity between the shells, which cavity is formed by two mold halves of a mold, under pressure and at an increased temperature to form the sandwich component. At least one mold half is heated in a first temperature-control zone to a higher maximum temperature than in a second temperature-control zone.

Method of Forming an Article
20230072051 · 2023-03-09 ·

A method of forming an article by controlling the thickness of a portion of the plastic composition which comprises a layer of molten plastic composition between opposite first and second solid skins, so that the thickness is constant with a very low tolerance of +/−0.5%, preferably +/−0.2%, when the portion is subsequently exposed to a reduced pressure to cause expansion of the layer of molten plastic composition to form a core layer of expanded cellular foam between the first and second solid skins, and by controlling the stretch of the first solid skin to be within the range of 0.5 to 3%, the expansion of the plastic composition can be highly uniformly controlled in the expanded wall parts.

THREE-DIMENSIONAL IMAGE FORMING SYSTEM AND THREE-DIMENSIONAL IMAGE FORMING DEVICE
20170368721 · 2017-12-28 · ·

A three-dimensional image forming system according to the present invention includes a conveying unit which conveys a heat-expandable sheet along a conveyance path, a heating unit which heats the heat-expandable sheet by irradiating the heat-expandable sheet with light, and a control unit which preheats the surroundings of the heating unit to a previously determined preheat temperature and then causes the conveying unit to convey the heat-expandable sheet.

Golf ball and method of manufacture
09849346 · 2017-12-26 · ·

In a golf ball having a core and a cover, the core is formed of a rubber composition, has center and surface portions which are unfoamed regions and has an intermediate portion containing a foamed region. The core is produced by charging the rubber composition, which contains a blowing agent, into a first curing mold and curing under given conditions, then removing the molded rubber material in a semi-cured state from the first mold, transferring the semi-cured material to a second curing mold and curing under given conditions. The foamed region of the core deforms by a certain degree at the time of impact, decreasing the radius of gyration of the ball and enabling a lower spin rate to be achieved. The decrease in resilience due to expansion of the molded material can be held to a minimum.