A method for producing a vehicle composite component with a layer structure having a core layer in a molding tool, the core layer being formed with regions of different thickness is provided. Steps for this method may include placing a cover layer, in particular a preformed cover layer, which in particular forms an outer skin of the vehicle composite component, onto a mold base plate of the open molding tool; introducing a first fiber layer, which is impregnated with PU resin and has not been subjected to forming, between the cover layer and a first mold counterplate of the open molding tool; closing the molding tool and compression molding the first fiber layer, which is impregnated with PU resin, against the cover layer, as a result of which a preform with a first support layer containing the first fiber layer is formed and hardened while supplying heat.

A hollow article for use as a beverage cup, or as a container, the hollow article having an annular sidewall and a base wall defining a central hollow cavity, a top rim of the sidewall and a bottom end of the sidewall, wherein the annular sidewall has a plastics material composed of a sandwich structure of inner and outer skins and an integral expanded cellular foam layer therebetween, wherein at least a portion of the annular sidewall has an inner surface of the sandwich structure inclined at a first acute angle to a longitudinal axis of the hollow article and an opposite outer surface of the sandwich structure inclined at a second acute angle to the longitudinal axis of the hollow article, wherein the second acute angle is greater than the first acute angle.

A method for producing a vehicle composite component with a layer structure having a core layer in a molding tool, the core layer being formed with regions of different thickness is provided. Steps for this method may include placing a cover layer, in particular a preformed cover layer, which in particular forms an outer skin of the vehicle composite component, onto a mold base plate of the open molding tool; introducing a first fiber layer, which is impregnated with PU resin and has not been subjected to forming, between the cover layer and a first mold counterplate of the open molding tool; closing the molding tool and compression molding the first fiber layer, which is impregnated with PU resin, against the cover layer, as a result of which a preform with a first support layer containing the first fiber layer is formed and hardened while supplying heat.

A hockey-stick blade includes a reinforcing frame that provides improved strength, rigidity, and impact resistance. The reinforcing frame may be continuous along the top, bottom, and toe edges of the hockey-stick blade. The reinforcing frame optionally is a tubular structure made of fiber-reinforced epoxy resin. The interior of the reinforcing frame may include a core made of a resilient material, such as an expandable syntactic foam. Fiber reinforcement may also be included in the frame's construction.

A hockey-stick blade includes a reinforcing frame that provides improved strength, rigidity, and impact resistance. The reinforcing frame may be continuous along the top, bottom, and toe edges of the hockey-stick blade. The reinforcing frame optionally is a tubular structure made of fiber-reinforced epoxy resin. The interior of the reinforcing frame may include a core made of a resilient material, such as an expandable syntactic foam. Fiber reinforcement may also be included in the frame's construction.

The present invention relates to a novel device to manufacture polyurethane foam boards used in structurally insulated panel known as insulated building material press. The press enables the application of pressure across a large area while foaming and curing polyurethane under pressure, curing glue or otherwise bonding materials into a finished product or to form multiple panels in a single press at the same time. The building material press can be used to manufacture multiple structurally insulated panels simultaneously. The press is mobile and can be transported by means of a vehicle to a remote location.

An assembly for molding a composite article including a foam core and a layer is disclosed. The assembly includes a mold. The mold has an inner surface and at least partially defines a cavity, one or more gas discharge ports, and one or more retaining elements. Each of the one or more gas discharge ports has a passageway opening in fluid communication with the cavity of the mold the mold. The assembly further includes one or more sealing elements moveably engaged with the mold. Each of the one or more sealing elements includes a head and is shaped to engage the retaining element on the mold in a vented position. Further, each of the one or more sealing elements corresponds with each of the one or more gas discharge ports.

An assembly for molding a composite article including a foam core and a layer is disclosed. The assembly includes a mold. The mold has an inner surface and at least partially defines a cavity, one or more gas discharge ports, and one or more retaining elements. Each of the one or more gas discharge ports has a passageway opening in fluid communication with the cavity of the mold the mold. The assembly further includes one or more sealing elements moveably engaged with the mold. Each of the one or more sealing elements includes a head and is shaped to engage the retaining element on the mold in a vented position. Further, each of the one or more sealing elements corresponds with each of the one or more gas discharge ports.

A structure comprising: (i) a fiber and resin matrix material layer at least partially forming a hollow section of the structure; and (ii) a foamable material layer in direct planar contact with the fiber and resin matrix material layer, the foamable material layer at least partially filling the hollow section.

A structure comprising: (i) a fiber and resin matrix material layer at least partially forming a hollow section of the structure; and (ii) a foamable material layer in direct planar contact with the fiber and resin matrix material layer, the foamable material layer at least partially filling the hollow section.