A foam molded product capable of preventing generation of an underfill portion due to a concave portion and a convex portion formed on a surface of the foam molded product and suppressing increase in cost, a method for producing the foam molded product, a molding die structure of the foam molded product, and a vehicle seat pad using the foam molded product are provided. A foam molded product 10 formed by integrally molding a foam body 12 made of a foamable resin material M and including a shape deformation section 26 that is a concave strip or a convex strip on a surface, and a sheet-shaped support member 14 covering a surface opposing a formation face of the shape deformation section 26 of the foam body 12. In the support member 14 of the foam molded product 10, a projected portion 16 is provided in a region opposing the shape deformation section 26 and/or a vicinity of the region, and the projected portion 16 is in a columnar shape extending in an extending direction of the shape deformation section 26.

An expansion device, including: an installation unit in which a thermally expandable sheet is disposed; an irradiation unit configured to irradiate the thermally expandable sheet placed on the installation unit with light; and a control unit configured to perform processes described below, wherein after an expansion process to expand the thermally expandable sheet by irradiating the thermally expandable sheet placed on the installation unit with light by the irradiation unit, a cooling process to cool the thermally expandable sheet by a predetermined cooling unit while maintaining the state in which the thermally expandable sheet is placed on the installation unit.

A foam molded product capable of preventing generation of an underfill portion due to a concave portion and a convex portion formed on a surface of the foam molded product and suppressing increase in cost, a method for producing the foam molded product, a molding die structure of the foam molded product, and a vehicle seat pad using the foam molded product are provided. A foam molded product 10 formed by integrally molding a foam body 12 made of a foamable resin material M and including a shape deformation section 26 that is a concave strip or a convex strip on a surface, and a sheet-shaped support member 14 covering a surface opposing a formation face of the shape deformation section 26 of the foam body 12. In the support member 14 of the foam molded product 10, a projected portion 16 is provided in a region opposing the shape deformation section 26 and/or a vicinity of the region, and the projected portion 16 is in a columnar shape extending in an extending direction of the shape deformation section 26.

A connecting element for producing a structural connection between a first structural part and a second structural part by a foamable material, the connecting element includes a plug-in part and at least two chambers separated from one another in a fluid-tight manner by a partition, the at least two chambers each accommodating a reactant; a plug-in delimiting part mechanically connected to the plug-in part and configured to delimit displacement of the plug-in part in the plug-in direction; and a break-open mechanism configured to damage the partition, as a result of a break-open force supplied to the break-open mechanism, such that the fluid-tight manner between the at least two chambers is canceled, wherein reactants are selected such that mixing thereof causes a foaming reaction, which extends radially outward beyond the circumferential surface of the plug-in part.

A connecting element for producing a structural connection between a first structural part and a second structural part by a foamable material, the connecting element includes a plug-in part and at least two chambers separated from one another in a fluid-tight manner by a partition, the at least two chambers each accommodating a reactant; a plug-in delimiting part mechanically connected to the plug-in part and configured to delimit displacement of the plug-in part in the plug-in direction; and a break-open mechanism configured to damage the partition, as a result of a break-open force supplied to the break-open mechanism, such that the fluid-tight manner between the at least two chambers is canceled, wherein reactants are selected such that mixing thereof causes a foaming reaction, which extends radially outward beyond the circumferential surface of the plug-in part.

A production method of a modeled object includes a fixing step of fixing a thermally expandable sheet onto a tray by entirely or partially fixing a periphery of the thermally expandable sheet placed on the tray by a fixing member; a thermally expanding step of thermally expanding partially the thermally expandable sheet, which is in a state of being fixed onto the tray by the fixing step, by being heated by irradiating the thermally expandable sheet with light by an irradiation unit, while moving the irradiation unit from a first position toward a second position unit; and cooling the thermally expandable sheet, which has been thermally expanded partially by the thermally expanding step, while maintaining the state in which the thermally expandable sheet is fixed onto the tray, while returning the irradiation unit from the second position to the first position.

A heating apparatus includes an emitter that emits light to a thermal expansion sheet that expands according to a heating amount absorbed, the light being converted into heat by the thermal expansion sheet; a relative mover that causes the thermal expansion sheet to move relative to the emitter in a predetermined direction or that causes the emitter to move relative to the thermal expansion sheet in the predetermined direction; and a controller that gradually changes an amount of the light emitted by the emitter according to a rise in temperature in the emitter, the rise in temperature being caused by the emission of light by the emitter, when the relative mover causes the thermal expansion sheet to move relative to the emitter in the predetermined direction or causes the emitter to move relative to the thermal expansion sheet in the predetermined direction while the light is being emitted by the emitter.

A method for manufacturing a recorded matter having a stereoscopic image includes a first heating step, a foaming control liquid application step, and a second heating step. A surface temperature T0 ( C.) of the record medium before being heated in the first heating step, a surface temperature T1 ( C.) of the record medium after being heated in the first heating step, and a foaming start temperature Tf ( C.) of the foaming material satisfy a relationship represented by Formula (1):

T0<T<Tf(1).

A vehicle seat includes a headrest, a seat back to which the headrest is attached, and a seat cushion connected to the seat back. The headrest includes pillar frames attached to the seat back, a core member that includes a pouring passage penetrating from one end to the other end, a cover that covers the core member and a part of the pillar frames, and a cushion member that is formed in a gap between the outer surface of the core member and the inner surface of the cover and inside the pouring passage. The pouring passage extends in a first direction from the one end of the core member to reach a predetermined position, extends in a second direction from the predetermined position to reach the other end, and includes a bent part at the predetermined position.

An expansion device, including: an irradiation unit configured to irradiate the thermally expandable sheet placed on a placing unit with light; a conveyance unit configured to reciprocably convey the irradiation unit between a first position and a second position; an exhaust fan fixed to a housing and configured to discharge air from the housing; and an air supply fan which is movable with the irradiation unit and configured to supply outside air into the housing, wherein the exhaust fan is provided at a position where air can be discharged from the second position side when the irradiation unit is returned from the first position to the second position after being moved from the second position toward the first position.