B29C45/0013

PLASTIC PRODUCTS EXHIBITING SUPERIOR IMPACT RESISTANCE AND METHODS FOR INJECTION MOLDING THE SAME
20230051945 · 2023-02-16 ·

A method for increasing the impact resistance of plastic articles comprising providing a blend of cottonseed oil and plastic resin; fabricating a plastic article from the blend by rotatably screw working the blend into a molten state and molding the molten blend material into the article shape.

Resin composite having excellent soundproofing and mechanical properties

Disclosed are a resin composite having excellent soundproofing and mechanical properties, and a molded product including the same. The resin composite may include a resin composition, porous particles and a reinforcing material, and the molded product including the same include no volatile organic compounds (VOCs). As consequence, displeasure caused by generation of the VOCs and exhaust of toxic gas during combustion may be reduced thereby being environmentally friendly. Further, the resin composite and the molded product including the same demonstrate sufficient mechanical strength and may thus be directly applied to a housing or the like of an apparatus which generates noise without introduction of any additional soundproofing material. For example, the resin composite and the molded product may include a specific content of the porous particles having pores having a specific size to secure an appropriate volume fraction and may thus efficiently and economically block noise transmission.

OPTICAL ELEMENT AND METHOD OF MANUFACTURING OPTICAL ELEMENT
20180003891 · 2018-01-04 · ·

An optical element is configured to transmit a light flux emitted from a light source having a single light source wavelength, and is formed from a material in which resin and glass fillers are mixed. A difference between respective refractive index change rates (dn/dT) of the resin and the glass fillers relative to a temperature change at least in a vicinity of the light source wavelength becomes 10.5×10.sup.5 or less.

SPEAKER MODULE
20180014098 · 2018-01-11 ·

The present invention discloses a speaker module, comprising: a speaker assembly, a module shell and a front cover. The module shell is configured to bear the speaker assembly, and comprises a first shell and a second shell, wherein the first shell is doped with a thermally conductive filler. The front cover is configured to cooperate with the module shell to encapsulate the speaker assembly. The speaker module provided by the present invention can quickly discharge heat generated by the speaker assembly during operation through the module shell to prevent overheat of the speaker assembly, thereby avoiding performance loss of a speaker due to high temperature.

Manufacturing method of a transfer-molded inductor

Disclosed are a transfer-molded inductor and a manufacturing method thereof. The inductor comprises a magnet formed by transfer molding with a soft magnetic colloid; and a prefabricated coil assembly comprising an air-core coil and electrode sheets connected at two ends of the air-core coil. The method comprises steps of: connecting a prefabricated air-core coil and an electrode sheet by welding to form a coil assembly, and placing the coil assembly in a cavity of a mold; performing transfer molding with a soft magnetic colloid in a gelatinous state so that the coil is entirely buried in the colloid while the electrode sheets at two ends of the air-core coil are at least partially exposed outside the colloid to serve as terminal electrodes; and performing demolding after the colloid is cured to form a magnet, and finishing the terminal electrodes to obtain the inductor.

POLYMER-CERAMIC COMPOSITE HOUSINGS AND HOUSING COMPONENTS FOR PORTABLE ELECTRONIC DEVICES

The present disclosure includes thin, high-stiffness laminates, portable electronic device housings including the same, and methods for making such laminates and portable electronic device housings. Some laminates include an inner section having one or more first laminae and one or more second laminae, and first and second outer sections disposed on opposing sides of the inner section, each having one or more third laminae The laminate has a width and a length that is perpendicular to the width. Each of the first lamina(e) can have fibers aligned in a direction parallel to the length, each of the second lamina(e) can have fibers aligned in a direction parallel to the width, and each of the third lamina(e) can have fibers aligned in a direction angnlarly disposed at an angle of at least 10 degrees to each of the length and the width.

HEAT CONDUCTIVE SHEET AND METHOD FOR PRODUCING SAME
20220410448 · 2022-12-29 · ·

An object is to provide a heat conductive sheet having good handleability when mounting between the heating element and the heat dissipator, and softness that enables the distortion of the heating element, the heat dissipator, and the like to be suppressed in use. The heat conductive sheet contains: a matrix comprising a cured product of organopolysiloxane; and heat conductive fillers comprising anisotropic fillers with their major axes oriented in the thickness direction, and has a load property P represented b formula (1) below of 0.1 to 0.7: Load property P=(F.sub.30−F.sub.20)/F.sub.10 (1) wherein F.sub.10 is a load of the heat conductive sheet at 10% compression, F.sub.20 is a load of the heat conductive sheet at 20% compression, and F.sub.30 is a load of the heat conductive sheet at 30% compression.

CASING MEMBER FOR IN-VEHICLE CAMERA AND METHOD OF MANUFACTURING THE SAME
20220388208 · 2022-12-08 · ·

A casing member for an in-vehicle camera, obtained by injection molding a resin composition that comprises 100 to 300 parts by mass of a total of a fibrous inorganic filler and a non-fibrous inorganic filler to 100 parts by mass of a polyarylene sulfide resin and has a content of an elastomer of 10% by mass or less, and satisfying the following conditions (A) and (B). (A) When a molded product of a predetermined shape is injection molded using the resin composition under predetermined conditions, an absolute value of (shrinkage rate in a direction perpendicular to a flow direction)−(shrinkage rate in the flow direction) is 0.5% or less. (B) A water absorption rate of a molded product of a predetermined shape that is injection molded using the resin composition under predetermined conditions is 0.3% or less when subjected to a predetermined hot water immersion test.

METHOD OF PRODUCING A COMPONENT SHIELDED FROM ELECTROMAGNETIC RADIATION
20220362976 · 2022-11-17 ·

A method produces a substrate shielded from electromagnetic radiation. The method includes i) providing a first polymer material (a) or a precursor thereof containing at least one conductive filler and at least a second polymer material (b) or precursor thereof; ii) obtaining a substrate by subjecting the first polymer material (a) or the precursor thereof and the second polymer material (b) or the precursor thereof to shaping with material bonding of the first polymer material (a) and the second polymer material (b), and polymerizing, if present, the precursors; and iii) at least partially surrounding an electronic component with the substrate obtained in step ii). A polymer component of the first polymer material (a) includes a thermoplastic elastomer or at least one thermoplastic elastomer, selected from the group consisting of, e.g., thermoplastic polyamide elastomers, thermoplastic copolyester elastomers, thermoplastic olefin-based elastomers, thermoplastic styrene block copolymers, polyether block amides, and mixtures thereof.

Magnetic encoder manufacturing method

A magnetic encoder in which a support member and a plastic magnet do not adhere to each other is manufactured using a mold. The plastic magnet has a turning molded portion on the outer circumferential side thereof. The gate of the mold is an inner-diameter-side disk gate and a length L thereof in the axial direction is in a range of 0.2 mm≤L≤0.6 mm. The tensile strength of the material of the plastic magnet is 65 MPa or more and the Young's modulus thereof is 4000 MPa or more and 15000 MPa or less. The method includes a step of opening the mold and placing the support member as an insert object in the mold, and a step of closing the mold and injecting a melted material of the plastic magnet into a cavity through the disk gate.