Method for injection moulding one or more parts using an injection moulding machine and tool (12, 13) comprising at least one mould cavity (17), and a feed system comprising at least one gate (18) and at least one runner (19, 20, 21) that is located upstream of the at least one gate (18). The at least one runner (19, 20, 21) comprises a at least one moveable wall and the method comprises the step of changing at least one cross-sectional dimension (T, B, H, S or S+ΔS) of the at least one runner (19, 20, 21) by moving the at least one moveable wall in order achieve at least one of the following: a) to vary a flow rate of material in the at least one runner (19, 20, 21), b) to apply a holding pressure to material in the at least one runner (19, 20, 21) and consequently to the at least one mould cavity (17), c) to compress residue in the at least one runner (19, 20, 21).

A purpose of the present disclosure is to provide a fine pattern transfer mold and a fine pattern molding method that allow high-resolution transfer of a fine pattern to the interior of a hollow product by integral molding. In a product formation chamber that is formed between a cavity and a core pin member having a predetermined portion at which a fine pattern original plate is fixed by closing of a mold body, a gate into which a molten resin material flows from a hot runner member has an opening that is located outside an end of a fixed surface of the fine pattern original plate in a horizontal direction of the fixed surface and that faces the end of the fixed surface, an injection nozzle of the hot runner member and the gate are directly coupled together, and the hollow product is integrally molded by the resin material flowing from the gate.

A cavity includes a first cavity portion, and a second cavity portion that is formed between the first cavity portion and a runner and that corresponds to a baseboard. There is adopted a configuration in which a foamed admixture is supplied to the first cavity portion via the second cavity portion upon being supplied to the cavity via the runner. A collision portion with which the foamed admixture supplied to the cavity can collide before reaching the first cavity portion is formed at the second cavity portion.

An injection molding apparatus, comprising: an injection molding machine; a distribution manifold having a distribution channel, a clamp device arranged to clamp together, under a selected clamp force, a mold system having a plurality of mold cavities one or more first downstream channels fluidly coupled to the distribution channel; one or more first gates arranged to deliver injection fluid to a first cavity; one or more second downstream channels fluidly coupled to the distribution channel; one or more second gates arranged to deliver injection fluid to a second cavity; a control system adapted to: instruct the first upstream valve and a second upstream valve; and at least one downstream valve having a valve pin having a control surface for controlling flow of injection fluid.

An injection molding apparatus including: a valve pin driven by an actuator, the valve pin extending axially through at least a portion of the channel length of the fluid flow channel, the fluid flow channel including a throat, downstream flow of the injection fluid being restricted by a bulb portion of the pin, the valve pin having an intermediate position where downstream flow of injection fluid is unrestricted and a fully downstream position where downstream flow of injection fluid is stopped at both the gate and at the throat, wherein the actuator is driven by a valve assembly comprised of a spool mechanically driven by first and second actuators or solenoids that each separately engage the spool at opposing axial ends to effect movement of the spool back and forth between the drive fluid flow positions.

Method for injection moulding one or more parts using an injection moulding machine and tool including at least one mould cavity, and a feed system comprising at least one gate and at least one runner that is located upstream of the at least one gate. The at least one runner includes at least one moveable wall and the method includes changing at least one cross-sectional dimension of the at least one runner by moving the at least one moveable wall in order achieve at least one of to vary a flow rate of material in the at least one runner, to apply a holding pressure to material in the at least one runner and consequently to the at least one mould cavity, or to compress residue in the at least one runner.

A purpose of the present disclosure is to provide a fine pattern transfer mold and a fine pattern molding method that allow high-resolution transfer of a fine pattern to the interior of a hollow product by integral molding.

In a product formation chamber that is formed between a cavity and a core pin member having a predetermined portion at which a fine pattern original plate is fixed by closing of a mold body, a gate into which a molten resin material flows from a hot runner member has an opening that is located outside an end of a fixed surface of the fine pattern original plate in a horizontal direction of the fixed surface and that faces the end of the fixed surface, an injection nozzle of the hot runner member and the gate are directly coupled together, and the hollow product is integrally molded by the resin material flowing from the gate.

Apparatus and method for performing an injection molding cycle using the apparatus where the apparatus comprises: a manifold, a pneumatic actuator driven by a pneumatic valve assembly, the actuator driving a valve pin between a gate closed position and a maximum injection fluid flow position, the pneumatic valve assembly having a spool supported within a cylinder driven by a drive device that is supported solely by and translates together with the spool, a controller that instructs the pneumatic valve assembly to cause the actuator to drive the valve pin either upstream or downstream to selected positions or at selected velocities during the course of a single injection cycle based on a feedback signal indicative of position of the pin or actuator or pressure of an injection fluid material.

An injection molding apparatus (10) comprising: a heated manifold (16), one or more fluid driven actuators (210a, 210b) each interconnected to a corresponding valve pin (211a, 211b), a housing comprised of one or more metal plates (202a, 202b, 204a, 204b, 206) arranged to form a manifold chamber (208), each of the fluid driven actuators (210a, 210b) being mounted within or at least about one foot from within the manifold chamber (208), each fluid driven actuator being fluid drive interconnected to a proportional control valve (213a, 213b, 213c) that is mounted either within the manifold chamber (208) or having fluid flow ports (213p1, 213p2) that are interconnected within about one foot of corresponding fluid flow ports (210p1, 210p2) of a corresponding fluid driven actuator (210a, 210b).

A molding system and a method for operation of the molding system are provided. The method includes flowing a molten polymeric material into a shot tuning chamber from an upstream device, adjusting a temperature of and/or pressure applied to the molten polymeric material in the shot tuning chamber, and flowing the molten polymeric material from the shot tuning chamber into a mold cavity.