B29C48/71

Methods for generating interfacial surfaces and devices therefor

Embodiments of the present invention include a novel interfacial surface generator (ISG) design comprised of helical channels and associated methods of using the new design. The novel design addresses processing challenges associated with conventional ISG designs used in layer multiplying coextrusion systems. Embodiments of the present invention may be used in either a static configuration or “active” configuration. In one active configuration, two counter-rotating cylindrical rods and/or moving belts may be used to induce drag, or Couette, flow. Conveyance of materials through the ISG may be due to pressure driven flow, drag flow, or a combination of these.

Methods for generating interfacial surfaces and devices therefor

Embodiments of the present invention include a novel interfacial surface generator (ISG) design comprised of helical channels and associated methods of using the new design. The novel design addresses processing challenges associated with conventional ISG designs used in layer multiplying coextrusion systems. Embodiments of the present invention may be used in either a static configuration or “active” configuration. In one active configuration, two counter-rotating cylindrical rods and/or moving belts may be used to induce drag, or Couette, flow. Conveyance of materials through the ISG may be due to pressure driven flow, drag flow, or a combination of these.

FILMS AND SHEETS HAVING MICROLAYERS AND NANOLAYERS INCLUDING RECYCLED CONTENT

A polymeric film, sheet, or extrusion coating is formed as a multilayered structure having at least one A layer and at least one B layer. The polymeric film, sheet, or extrusion coating is able to include at least 30% recycled content resin while also exhibiting improved stiffness and strength relative to films with purely virgin polymers. One embodiment of the present invention further presents improved oxygen barrier properties relative to existing films, sheets, or extrusion coatings. Due to the strong structural properties, the polymeric film, sheet, or extrusion coating allows for the inclusion of recycled content into applications where recycled content has previously not been able to be included, such as flexible food, pharmaceutical, or cosmetics packaging.

FILMS AND SHEETS HAVING MICROLAYERS AND NANOLAYERS INCLUDING RECYCLED CONTENT

A polymeric film, sheet, or extrusion coating is formed as a multilayered structure having at least one A layer and at least one B layer. The polymeric film, sheet, or extrusion coating is able to include at least 30% recycled content resin while also exhibiting improved stiffness and strength relative to films with purely virgin polymers. One embodiment of the present invention further presents improved oxygen barrier properties relative to existing films, sheets, or extrusion coatings. Due to the strong structural properties, the polymeric film, sheet, or extrusion coating allows for the inclusion of recycled content into applications where recycled content has previously not been able to be included, such as flexible food, pharmaceutical, or cosmetics packaging.

BLOWING HEAD, METHOD FOR PRODUCING A BLOWN FILM AND BLOWN FILM INSTALLATION
20180001535 · 2018-01-04 ·

A blowing head, a method for producing a blown film, and a blown film installation include the use of plate spiral distributors in blown film installations for distributing melt steams arriving from extruders and for combining the melt streams to form an annular gap stream in several layers in an annular gap leading to a tubular die. The melt streams in a plate spiral distributor are initially bundled and then forwarded in a bundled manner to a common co-extrusion flow. The distributer has a plurality of spirals in superimposed layers, and the spirals of two layers have a junction for pre-combining the melt streams of two layers, and in that starting from the junction, a common guide leading to the annular gap is provided for combining there the pre-combined melt streams with the annular gap stream.

MULTI-LAYER COEXTRUSION HEAD AND METHOD FOR MAKING A MULTI-LAYER PRODUCT
20230024318 · 2023-01-26 ·

Described is a coextrusion head (1) comprising a plurality of infeeds (11, 12, 13, 14, 15) for fluid products, an inner joining space (16, 17), positioned downstream of said infeeds and communicating with them by means of respective delivery ducts (110, 120, 130, 140, 150) so as to allow flows of products to converge there and an outfeed (18) for the final multi-layer product, positioned downstream of the inner joining space (16, 17). In the head (1) there is a central delivery duct (110), provided for receiving a first flow of product and two lateral delivery ducts (120, 130), designed to receive, respectively, a second flow of product and a third flow of product. The head (1) also comprises adjustable narrowing means (31, 32), acting at least in the central delivery duct (110) and designed to vary a respective opening, to allow adjustment of the relative position of the first flow relative to a composite secondary flow defined by the joining of the first, second and third flow in the joining space (16) .

ELECTRICAL CONNECTORS WITH THIN INTERIOR WALLS
20220393419 · 2022-12-08 ·

An electrical connector with thin interior walls is made by extruding a polymer or polymer composite into a sheet of approximately 0.25 mm to 0.5 mm thickness. The sheet is then calendered to a thickness of about 0.05 mm to 0.3 mm. The calendered sheet is cut into notched sections. The notched sections are assembled and placed into an injection molded housing of a connector. The sections are secured in place by using an adhesive, force fit, snap fit, or welding process to form the thin interior walls of the connector.

Modular Disk Coextrusion Die With Melt Channeling Disk
20220362982 · 2022-11-17 ·

A modular disk coextrusion die is formed of a plurality of cells stacked together. Each cell includes an arrangement of thin annular disks, including at least a first cap disk, a first distribution disk, a first transition disk and a first spreader disk. The modular disk coextrusion die includes at least one channel disk having at least one inlet opening and at least two outlet openings per inlet opening. The thin annular disks are configured so that a first of the outlet openings of the channel disk is in fluid communication with the first distribution disk in the first cell and a second of the outlet openings in the channel disk is in fluid communication with the first distribution disk in the second cell. The channel disk provides for a more efficient utilization of space at the inlet of the modular disk coextrusion die and enables the feeding of up to twenty melt streams.

METHODS OF MAKING UV REFLECTIVE PARTICLES

Described herein are UV reflective particles, and methods of forming UV reflective particles, comprising extruding a film having a plurality of alternating layers of polycarbonate (PC) and poly(methyl methacrylate) (PMMA), wherein each layer is less than 150 nm thick, and grinding the film into particles having a median particle size less than 200 microns.

METHODS OF MAKING UV REFLECTIVE PARTICLES

Described herein are UV reflective particles, and methods of forming UV reflective particles, comprising extruding a film having a plurality of alternating layers of polycarbonate (PC) and poly(methyl methacrylate) (PMMA), wherein each layer is less than 150 nm thick, and grinding the film into particles having a median particle size less than 200 microns.