B29C48/766

EXTRUDER PROVIDED WITH VENTS

An extruder (1) includes a cylinder (2) and a screw (3), and one or more front vents (8a) are provided on the cylinder (2) upstream of a hopper (5) and downstream of a rear vent (7). The cylinder (2) is provided with, between the hopper (5) and the rear vent (7), a liquid supply device (9) for spraying water into the cylinder (2) to cool an interior thereof and a liquid discharge port (12) that is opened in a lower portion of the cylinder (2).

EXTRUDER, DEHYDRATION CYLINDER, DEHYDRATING METHOD AND MANUFACTURING METHOD OF RESIN PELLET
20220355511 · 2022-11-10 ·

An extruder includes a cylinder, a screw built in the cylinder, a dehydration cylinder block provided in the middle of the cylinder and discharging moisture that is separated from a resin material supplied into the cylinder. The dehydration cylinder block has a structure in which plate-shaped members each having an opening are arranged in a long-axis direction of the cylinder, a screw passing through the opening. Surface roughness of mutually opposing surfaces of the plurality of plate-shaped members is rougher than surface roughness of an inner wall of the cylinder.

Transporting device and kneading machine with rolling element
11571835 · 2023-02-07 · ·

A hopper charged with a powder material, a screw arranged below the hopper and exposed at a supply port formed at the bottom of the hopper, and a rolling element in contact with the screw at the supply port are provided. The rolling element is larger than a space between end portions of the supply port and a screw groove of the screw.

Planetary roller extruder with a degassing section
11613060 · 2023-03-28 · ·

A planetary extruder for producing and processing polymers includes a degassing section. The extruder includes a housing and a bushing arranged therein. The bushing has an internal toothing with a pitch diameter and a root circle. An externally toothed central spindle is arranged within the housing. Planetary spindles rotate about the central spindle between the central spindle and the bushing. A heat transfer fluid is guided through fluid channels which extend helically along an outer surface of the bushing and guide the heat transfer fluid axially. A degassing opening is provided to which a negative pressure is applied for degassing. A minimum radial thickness (t) of the bushing between the root circle of the internal toothing on an inside of the bushing and a bottom of the fluid channels on an outside of the bushing is selected based on the pitch diameter (d) of the internal toothing.

Back sheet for solar cell module and method for manufacturing the same

Provided are a polyester white film and a back sheet for a solar cell module using the same, and in particular, provided is a polyester white film having improved light reflectance.

HALOGEN-FREE MODIFIED HIGH-FILLING RECYCLABLE PLASTIC BOARD AND METHOD OF FORMING THE SAME

A halogen-free modified high-filling recyclable plastic board is provided in this disclosure, which includes a substrate layer and a printed layer and a protective layer disposed sequentially on the substrate layer from bottom to top. Raw materials of the substrate layer include, by weight in percent, 20 to 25% of PEAT resin, 70 to 75% of stone powder, 0.5 to 0.8% of chain extender, 1 to 2% of white mineral oil, 3 to 6% PE, and 0.4 to 0.8% stearic acid. The plastic board according to the present disclosure is formed using a hot press process, without glue bonding and with good integrity; and the manufactured board is large in surface tension, its surface is easy to be processed and a substrate layer thereof has good compatibility with a printed layer and a protective layer, which can be recycled as a whole.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220356321 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

Methods for manufacturing bulked continuous filament
11427694 · 2022-08-30 · ·

A method of manufacturing bulked continuous carpet filament, in various embodiments, comprises: (A) providing an expanded surface area extruder; (B) providing a spinning machine having an inlet that is operatively coupled to an expanded surface area extruder outlet; (C) using a pressure regulation system to reduce the pressure within the expanded surface area extruder; (D) passing a plurality of flakes comprising recycled PET through the expanded surface area extruder to at least partially melt the plurality of flakes to form a polymer melt; and (E) substantially immediately after passing the plurality of flakes through the expanded surface area extruder, using the spinning machine to form the polymer melt into bulked continuous carpet filament. In some embodiments, the method may include passing the plurality of flakes comprising recycled PET through a PET crystallizer prior to extrusion.

METHODS FOR MANUFACTURING BULKED CONTINUOUS CARPET FILAMENT
20220305694 · 2022-09-29 · ·

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

SCREW FOR EXTRUDER, SCREW ELEMENT, EXTRUDER, AND EXTRUSION METHOD

A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.