A resin sheet having: a surface layer having hair-like bodies arranged regularly on one surface thereof; and a second layer directly laminated to a surface opposite that of the hair-like bodies of the surface layer, the surface layer comprising a thermoplastic polyurethane resin and the second layer comprising a polymer alloy resin of a polycarbonate-based resin and a polyester-based and resin.

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

A synthetic nonwoven fabric having bonded fibers forming channels surrounding unbonded fibers forming raised slip resistant spots. The fabric is made by extruding hot polymer through a spinneret die onto a moving belt to form a sheet of random fibers, which sheet undergoes a calendering process between a pair of heated rollers, one of which rollers having a plurality of cavities defined in its surface. The resulting fabric can be laminated and otherwise combined with other layers as desired to provide an end product having good slip resistant properties.

A synthetic nonwoven fabric having bonded fibers forming channels surrounding unbonded fibers forming raised slip resistant spots. The fabric is made by extruding hot polymer through a spinneret die onto a moving belt to form a sheet of random fibers, which sheet undergoes a calendering process between a pair of heated rollers, one of which rollers having a plurality of cavities defined in its surface. The resulting fabric can be laminated and otherwise combined with other layers as desired to provide an end product having good slip resistant properties.

A sheet expressing a good tactile sensation and a molded product thereof. By configuring a resin sheet including hairlike bodies arranged regularly on at least one surface of an underlayer in which a continuous phase is formed without any structural boundary between the underlayer and the hairlike bodies, and the underlayer and the hairlike bodies have at least partially a crosslinked structure, a molded product expressing a good tactile sensation is obtained.

A method of forming a retaining device with hooks, wherein: a molding strip is provided that presents an inside face and an outside face, and that has a plurality of cavities, each cavity defining a stem extending from the outside face towards the inside face and including an end forming a head that extends from the stem towards the inside face of the molding strip; the molding strip is positioned on rotary drive means, the inside face of the molding strip being arranged to bear against the drive means; and molding material is dispensed against the outside face of the molding strip.

A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.

A method for manufacturing a fine hollow protruding article (1) according to the invention involves: a protrusion forming step of bringing a projecting mold part (11) that includes a heating means into contact from one surface (2D) side of a base sheet (2) including a thermoplastic resin, and, while softening, with heat, a contact section (TP) in the base sheet (2) where the projecting mold part (11) contacts the base sheet (2), inserting the projecting mold part (11) into the base sheet (2), to form a protrusion (3) that protrudes from the other surface (2U) side of the base sheet (2); a cooling step of cooling the protrusion (3) in a state where the projecting mold part (11) is inserted in an interior of the protrusion (3); and a release step of withdrawing the projecting mold part (11) from the interior of the protrusion (3) after the cooling step, to form the fine hollow protruding article (1).

A method for producing a molded body includes providing a composite including a first plate having a polymer film pressed into its surface, providing a third plate including roughened areas on at least part of one of its surfaces, placing the third plate opposite the polymer film without the third plate touching the composite, heating the third plate to a temperature above the glass transition temperature Tg of the polymer of the polymer film without heating the composite and without the heated third plate coming into contact with the surface of the polymer film, and structuring the surface of the polymer film facing the third plate by a relative movement which removes the third plate from the first plate while the polymer film remains soft and is thus extended lengthwise, thereby forming a modified composite that comprises the molded body.

A method of forming a retaining device with hooks, wherein: a molding strip is provided that presents an inside face and an outside face, and that has a plurality of cavities, each cavity defining a stem extending from the outside face towards the inside face and including an end forming a head that extends from the stem towards the inside face of the molding strip; and the molding strip is positioned on rotary drive means, comprising at least two rollers, the inside face of the molding strip being arranged to bear against the drive means.