Methods and systems are disclosed for onsite real-time manufacturing of any length, shape, size, and any thickness pipe; placing it inside an existing pipe or conduit to be repaired and/or reinforced; and filling the annular space between the manufactured and the existing pipe or conduit with desired filling materials. Strips of fabrics saturated with resin are helically wrapped around desired shape mandrels in one direction and removed, at least partially cured, to form such pipes onsite. Manufactured pipes eliminate almost all weaknesses of plastic, metal and concrete pipes and noticeably reduce costs of transportation as well as manufacturing. One of the advantages of the manufactured pipes is that they have no joints, limiting the leakage and other problems associated with joints in ordinary pipes. Another advantage of the manufactured pipes is that it can have any number of desired layers at any desire cross-section of the manufactured pipe.

A spiral pipe-forming apparatus includes a non-circular guide portion which is rotatable with respect to an apparatus frame around a rotary axis. The non-circular guide portion is configured to be applied to a peripheral surface of a preceding spiral pipe portion. An acting portion is configured to act such that the non-circular guide portion follows a peripheral surface of an existing pipe.

A spiral pipe-forming apparatus includes a non-circular guide portion which is rotatable with respect to an apparatus frame around a rotary axis. The non-circular guide portion is configured to be applied to a peripheral surface of a preceding spiral pipe portion. An acting portion is configured to act such that the non-circular guide portion follows a peripheral surface of an existing pipe.

A strip member that can be made into a spiral pipe with an enlarged perimeter by being spirally wound. A first fitting portion (93) is disposed in one end portion of a cross-section orthogonal to an extending direction of a strip member (90) and a second fitting portion (94) is disposed in the other end portion of the cross-section. A spiral pipe (9) is made by spirally winding the strip member (90) and fitting the second fitting portion (94) with the first fitting portion (93) preceding by one turn. The strip member (90) has a cross-sectional configuration in which a reference width direction W.sub.9 connecting the first fitting portion (93) and the second fitting portion (94) on the cross-section is inclinable to an outer surface side toward the first fitting portion side when the strip member is wound.

A strip member that can be made into a spiral pipe with an enlarged perimeter by being spirally wound. A first fitting portion (93) is disposed in one end portion of a cross-section orthogonal to an extending direction of a strip member (90) and a second fitting portion (94) is disposed in the other end portion of the cross-section. A spiral pipe (9) is made by spirally winding the strip member (90) and fitting the second fitting portion (94) with the first fitting portion (93) preceding by one turn. The strip member (90) has a cross-sectional configuration in which a reference width direction W.sub.9 connecting the first fitting portion (93) and the second fitting portion (94) on the cross-section is inclinable to an outer surface side toward the first fitting portion side when the strip member is wound.

Provided is a method for manufacturing a tank and a manufacturing device thereof that can achieve resin impregnation within a short time. The method wraps fibers in an overlapping manner in a radial direction around an outer surface of a liner such that a first fiber layer (braiding layer) on an outer surface of a dome portion is less dense than a second fiber layer (helical layer) on an outer surface of a straight body portion and such that a portion of a lamina of the first fiber layer, which is less dense, is interposed continuously from the first fiber layer partially between laminae of the second fiber layer, and then impregnates the fiber layer including the first fiber layer and the second fiber layer with a resin.

Provided is a method for manufacturing a tank and a manufacturing device thereof that can achieve resin impregnation within a short time. The method wraps fibers in an overlapping manner in a radial direction around an outer surface of a liner such that a first fiber layer (braiding layer) on an outer surface of a dome portion is less dense than a second fiber layer (helical layer) on an outer surface of a straight body portion and such that a portion of a lamina of the first fiber layer, which is less dense, is interposed continuously from the first fiber layer partially between laminae of the second fiber layer, and then impregnates the fiber layer including the first fiber layer and the second fiber layer with a resin.

A method and a device for repairing portions of channels, including non-round channels, is provided by a wound tube wound from a profile strip by a winding machine, the abutting edges of which strip are formed into tight joints, locked inside the wound tube which can be introduced into the portion of the channel to be repaired. A plastic profile strip is drawn from a storage spool and fed to a winding machine arranged in front of one of the openings of the channel to be repaired, the winding machine having a guide rail adapted to the cross-portion of the channel, and adjacent edge regions fed onto this rotating winding former locked in an overlapping manner to form a wound pipe and the pipe is pushed or pulled into the channel portion.

A method and a device for repairing portions of channels, including non-round channels, is provided by a wound tube wound from a profile strip by a winding machine, the abutting edges of which strip are formed into tight joints, locked inside the wound tube which can be introduced into the portion of the channel to be repaired. A plastic profile strip is drawn from a storage spool and fed to a winding machine arranged in front of one of the openings of the channel to be repaired, the winding machine having a guide rail adapted to the cross-portion of the channel, and adjacent edge regions fed onto this rotating winding former locked in an overlapping manner to form a wound pipe and the pipe is pushed or pulled into the channel portion.

Both diameter expansion and contraction control and fitting stabilization are achieved at the same time in a pipe end release-type pipe-forming apparatus having a non-inner periphery restriction structure. A driving part (10) provided in an apparatus frame (30) of a pipe-forming apparatus (3N) presses an unformed following strip portion (92) of the strip member (90). A reverse side guide portion (83) is engaged with a pipe end portion (91e) of a preceding spiral pipe portion (91) from a reverse side. A face side guide portion (82) is engaged with the pipe end portion (91e) from a face side. The face side guide portion (82) is shifted to the propulsion rear side beyond the reverse side guide portion (83). The following strip portion (92) is extruded from the driving part (10) toward an inter-guide clearance (84) between the reverse side guide portion (83) and the face side guide portion (82). Preferably, the driving part (10) is position-adjustably attached to the guide portions (83), (82) or the apparatus frame (30) via a position adjustment mechanism (31a).