A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A method for forming a fiber-reinforced thermoplastic hollow structure may comprise: abutting a first surface of a first flange of a shell and a second surface of a second flange of the shell with a mating component; disposing an end block laterally adjacent to the shell; applying a first load to a sidewall of the shell; applying a second load to the second flange of the shell; and vibrating one of the shell or the mating component while keeping a non-vibrating component stationary, the non-vibrating component including one of the shell or the mating component.

A friction welding method for fastening a connection bushing, such as a threaded bushing for example, in a housing. In order to improve the quality of the connection, the connection bushing is attached to the housing using a friction welding element. The friction welding element consists of the connection bushing, on which a friction welding shell with a radially outer friction welding contour is formed or molded. Connecting and sealing portions are produced between the friction welding element and the housing during the friction welding process by means of a special design of the friction welding contour.

A vibration welding device includes a base plate, a vibrating body, and a plurality of position adjusting jigs. The vibrating body is capable of vibrating while holding an interior part which is an object to be welded. The base plate is disposed below the vibrating body. The base plate holds an instrument panel which is an object to be welded. The position adjusting jigs are connected to the vibrating body so as to be adjustable in position. The plurality of position adjusting jigs are disposed independently of each other.

A cam assembly in a linear friction welding system includes two power shafts. Each of the shafts have two timing gears mounted thereupon. For one of the shafts, one of the timing gears includes a slot extending within the timing gear which is formed as an arc about a center of rotation of the power shaft. The other timing gear on that shaft includes a fixed pin which extends into the slot. A cross-over shaft is operably connected to both power shafts.

Machine for welding workpieces made of plastic materials of the type comprising: two workpiece-carrying fixtures each provided with a template having a recess adapted to accommodate a respective plastic workpiece to be welded; a moving assembly adapted to selectively couple and press the two workpiece-carrying fixtures to/against each other, so as to tighten the plastic workpieces housed in the templates one against the other; a vibrating member which is adapted to vibrate on command a first workpiece-carrying fixture; automatic piece locking means adapted to selectively lock/immobilise the plastic workpiece to be welded inside the template of the first workpiece-carrying fixture; and an electronic control unit adapted to drive/control said automatic piece locking means.

A method for forming a fiber-reinforced thermoplastic hollow structure may comprise: abutting a first surface of a first flange of a shell and a second surface of a second flange of the shell with a mating component; disposing an end block laterally adjacent to the shell; applying a first load to a sidewall of the shell; applying a second load to the second flange of the shell; and vibrating one of the shell or the mating component while keeping a non-vibrating component stationary, the non-vibrating component including one of the shell or the mating component.

A bonded body is formed of a first member and a second member. The first member has a first base portion and a first welded portion which protrudes from the first base portion toward the second member side. The second member has a second base portion and a second welded portion which protrudes from the second base portion toward the first member side. In a first region of the joint portion, a first rib formed so as to project from the first base portion toward the second member side covers the first welded portion and the second welded portion from the side. In a second region different from the first region, a second rib formed so as to project from the second base portion toward the first member side covers the first welded portion and the second welded portion from the side.

In the vicinity of an opening end of a first liner constituent member and a second liner constituent member made of a resin material, a flange portion is formed. After end surfaces of the opening end are abutted and joined to each other, the flange portion is removed in such a way that a part of a bottom portion remains. The remaining amount of protrusion is set such that the joint strength of a joint portion is not less than the tensile strength of the resin material or not less than the cohesion failure strength of the joint portion.

A linear friction welding system includes a processing circuit configured to execute program instructions stored in a memory to control a first motor using one of a torque and speed control, placing a plurality of timing gears in a configuration wherein a fixed projection of one of the timing gears is at a trail position of a slot of another timing gear such that two power shafts of a cam assembly are rotating in phase and a ram is motionless. The processing circuit further controls a hydraulic press to generate a pressure between two components to be welded with the power shafts rotating in phase, and controls the second motor using the one of the torque and speed control to place the timing gears in a second configuration whereat the fixed projection is at a lead position of the slot thereby forcing the ram to oscillate.