Side portions of a guide member mounting portion of the instrument panel include a panel side welding guide surface integrally formed therewith. The panel side welding guide surface is spaced apart from the back surface of the instrument panel. Side portions of the guide member include a guide side welding guide surface integrally formed with the guide member. The panel side welding guide surface and the guide side welding guide surface overlap each other. One of the guide side welding guide surface and the panel side welding guide surface includes a position regulating recess. The other of the guide side welding guide surface and the panel side welding guide surface includes a position regulating protrusion that fits into the position regulating recess during vibration welding.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

The present disclosure is directed to a for manufacturing a switching apparatus for electric systems. The method includes (i) providing a first housing shell of the switching apparatus; (ii) providing a second housing shell of the switching apparatus; (iii) assembling the first and second housing shells and a number of operating components of the switching apparatus, thereby obtaining a preliminary assembly of the switching apparatus; and (iv) joining first and second coupling edges of the first and second housing shells through a vibration welding process, thereby forming a junction between the first and second housing shells and obtaining a sealed outer casing for the switching apparatus.

During a formation method, a first component and a second component are provided. The first component is configured from or otherwise includes a first fiber-reinforced thermoplastic composite. The first component also includes a base and a material buildup on a portion of the base. The second component is configured from or otherwise includes a second fiber-reinforced thermoplastic composite. The second component is arranged with the first component. The second component abuts the material buildup. The second component is vibration welded to the first component to provide a weld joint between the first component and the second component. At least a portion of the material buildup is displaced during the vibration welding.

A vibration welding device has a first tool being with a vibration welding head arranged at a first support, wherein the vibration welding head vibrates in use in a first plane, and the first tool receives a first component, a second tool arranged at a second support, wherein the second tool receives a second component or a stack of welded components. The first and the second support are movable with respect to each other at least along a second axis perpendicular to the first plane from an initial position to a vibration welding position. A clamping arrangement having at least two oppositely arranged clamping devices, each having a clamping surface which is moveable along the first axis between a clamping position and open position, wherein in the clamping position, movement of the second component or the stack of welded components at least along the first axis is hindered during vibration welding.

A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.

An attachment part for connecting to a structural part. The attachment part has an attachment part longitudinal axis, and a weld portion to be welded to the structural part by torsional ultrasonic welding. The weld portion has a contact surface for contact with a torsion sonotrode, and a weld surface for connecting to the structural part. The weld portion is delimited, at least portionally, by an inner vibration decoupling zone. The inner vibration decoupling zone, at least portionally, surrounds an inner portion of the attachment part.

A strapping apparatus for strapping articles with a strapping band having a base plate provided for arranging on an article, a tensioning device with which a band tension can be applied to the strapping band, and a sealing device for permanently connecting two band layers to each other.

Parts (10) for connection to at least one further part (30, 30′). The part (10) has at least two weld sections (11, 11′) to be welded individually to at least one of the further parts (30, 30′) by vibration welding. Each weld section (11, 11′) has at least one weld surface (13, 13′), for connection to the corresponding further part (30, 30′), and is spatially separated from each other weld section (11, 11′) by at least one vibration decoupling zone (14, 14′,23, 26). The part (10) has a particular arrangement of the weld section (11, 11′) with respect to the center of gravity (S) or has a particular mass distribution with respect to the weld section (11, 11′). Methods for connecting a part to at least one further part (30, 30′) and a composite part (90) containing a part (10) and a further part (30, 30′) are also disclosed.

A fusion welding device, comprising a fusion welding work motor, a fusion welding work moving assembly, and a fusion welding work fixed assembly, the fusion welding work motor being connected to the fusion welding work moving assembly by means of a transmission mechanism. The fusion welding device is provided with a central connection component that is able to rotate, and the central connection component is provided with a first input position, a second input position, and a locking structure connection position. The present fusion welding device is able to implement automatic band pressing and fusion welding work by means of relatively simple structural cooperation, and by means of differently transmitted front and back connections and changes in engagement, and is able to automatically lift the fusion welding work moving assembly without requiring a handle or related operations.