A method for producing elastic laminates includes gripping first and second continuous elastic films in respective gripping zones by respective first and second stretching members, transversely stretching the first and second continuous elastic films by rotating said first and second stretching members about respective first and second axes of rotation inclined with respect to each other, and releasing the transversely stretched first and second continuous elastic films from the respective first and second stretching members in respective release zones aligned along a common transverse release line.

Both high air permeability and high peeling strength are achieved.

The above problem is solved by providing an underpants-type disposable diaper including a stretchable region (80) stretchable at least in one direction in an outer body (20), in which the stretchable region (80) is formed by stacking an elastic film (30) between a first sheet layer (20A) composed of a nonwoven fabric and a second sheet layer (20B) composed of a nonwoven fabric, and in a state in which the elastic film (30) is stretched in the stretching and contracting direction, the first sheet layer (20A) and the second sheet layer (20B) are joined via through holes (31) formed in the elastic film (30) at a large number of sheet bond portions (40) arranged at intervals in each of a stretching and contracting direction and a direction orthogonal thereto, and in the sheet bond portions (40), the first sheet layer (20A) and the second sheet layer (20B) are joined at least by a melted and solidified material (30m) of the elastic film (30) among the first sheet layer (20A) and the second sheet layer (20B).

An apparatus for manufacturing an elastic composite structure for an absorbent sanitary product includes an anvil with weld pattern comprising at least one anchoring region and at least one deactivating region. The anchoring region includes anchoring welds that form anchoring bonds that fuse facing web layers and anchor elastic thread(s) in position relative to the facing web layers. The deactivating region includes a break bar constructed to sever the thread(s). A method of manufacturing the elastic composite structure includes positioning a tensioned elastic thread between web layers, fusing the web layers to form an anchored zone that includes anchoring bonds that fuse the web layers and anchor the tensioned elastic thread therebetween, and cutting the thread to form a deactivated zone between adjacent portions of the anchored zone that is free of tensioned threads. The method further includes fusing the web layers within the deactivated zone.

A system for ultrasonic bonding of elastic includes a rotating roll. The rotating roll has an exterior surface. A removable shell layer is attached to the external surface. The removable shell layer includes one or more patterned segments. The patterned segments include a shell channels formed through the removable shell layer to form a pattern.

Apparatus and methods are provided to allow for creation of an elastic laminate. Non-stretched elastic can be laid at peaks over a nonwoven layer contained in valleys and atop peaks. Stretched elastic can be laid over tented nonwoven to create nonwoven tunnels when a second nonwoven is laid atop the first nonwoven and elastic, and the tunnels resist un-stretching of stretched elastic strands by frictional or obstruction forces. An elastic assembly or structure comprising a first and second layer of material bonded at spaced apart bond sites is disclosed, with a plurality of elastic strands disposed in a non-linear manner between said first and second layer of material, so that said strands meander in a cross-machine direction and traverse a machine direction line, restraining movement of the strands by frictional forces between the strands and the non-woven layers.

An elastic film stretchable structure in which an elastic film is stacked between a first sheet layer having air permeability and a second sheet layer having air permeability, the first sheet layer and the second sheet layer are bonded through bonding holes penetrating the elastic film at a number of sheet bonded portions arranged at intervals. A region having the elastic film stretchable structure has a stretchable region that is stretchable in a stretchable direction, and the stretchable region is contracted in the stretchable direction by a contraction force of the elastic film and is extensible in the stretchable direction, and vent holes are formed on the elastic film at sites where the elastic film does not overlap with the sheet bonded portions.

A three dimensional tape that may be used as a top sheet and a backsheet for a sanitary product, particularly a baby diaper or a sanitary pad. The three dimensional tape allows manufacturing of comparatively thinner, fluffless sanitary products with an improved comfort for the user. Manufacturing of the tape may be accomplished in-line, thereby dispensing with all of the logistics burden from outsourced products, and all of the environmental impact the logistics come with.

A disposable wearable article includes an elastic film stretchable structure in which an elastic film is laminated between a first sheet layer and a second sheet layer. The first sheet layer and the second sheet layer are bonded to each other through holes passing through the elastic film with many bonded portions arranged at intervals. A region having the elastic film stretchable structure includes a stretchable region that elastically stretches and contracts together with the elastic film. The stretchable region includes a plurality of elastic films disposed so as to have an overlapping portion. The number of laminated layers of the elastic film in a region located in an intermediate portion of the stretchable region in an orthogonal direction (XD) orthogonal to a stretchable direction (ED) is different from that in each of second regions adjacent to both sides of the first region.

An elastic sheet stretchable structure in which a first sheet layer and a second sheet layer are bonded through joint holes penetrating an elastic film at a plurality of sheet joined portions arranged at intervals is included. Joined portion groups in the stretchable region are in a relationship of intersecting a stretchable direction line at respective positions in an orthogonal direction or in a relationship of not intersecting the stretchable direction line at a separation width of 0.5 mm or less in the orthogonal direction of the stretchable direction line. The joined portion groups are in a relationship of not intersecting an oblique line at a predetermined separation width in the orthogonal direction in an oblique line group of oblique lines q in the orthogonal direction intersecting the stretchable direction line within an angle range γ of 45 degrees or less.

A method for producing an underpants-type disposable diaper including a stretchable region stretchable at least in one direction in an outer body. The stretchable region is formed by stacking an elastic film between a first sheet layer composed of a nonwoven fabric and a second sheet layer composed of a nonwoven fabric. When the elastic film is stretched in the stretching and contracting direction, the first sheet layer and the second sheet layer are joined via through holes formed in the elastic film at a large number of sheet bond portions arranged at intervals in each of a stretching and contracting direction and a direction orthogonal thereto, and in the sheet bond portions, the first sheet layer and the second sheet layer (20B) are joined at least by a melted and solidified material of the elastic film among the first sheet layer and the second sheet layer.