A protective packaging formation device is provided herein. The device includes an inflation assembly having a fluid conduit that directs fluid between overlapping plies of a polymeric web. The device also includes a driving mechanism that drives the film in a downstream direction. The device also includes a sealing mechanism that includes a thin film heater that heats the plies to create a longitudinal seal that seals the plies of film together. The driving mechanism drives the web such that the web slides across the heating assembly in a downstream direction to trap fluid between the plies.

A sealing device generally includes a rotatable support cylinder having an outer, circumferential surface and a heating element disposed about such surface and secured thereto such that the heating element rotates therewith. The heating element is coiled about the outer surface of the cylinder in the form of an overlapping helical pattern. Juxtaposed film plies may be sealed together by bringing the sealing device into rotational contact with the juxtaposed film plies and heating the heating element to a temperature sufficient to cause the film plies to seal together.

The invention relates to a sealing body, where heat-producing elements of a heating element are contacted from the rear side thereof. Other aspects relate to a sealing body where the site of the heat production and the site of the heat dissipation (i.e. the point of action) are as close to each other as possible. Other aspects relate to a sealing body comprising a heat element with a built-in temperature sensor. Other aspects relate to a sealing body with a defined sealing contour. Other aspects relate to a sealing body having a three-dimensionally structured contact surface. Other aspects relate to a sealing body with a circular, annular, or strip-type heat element. Other aspects relate to a sealing body with built-in electronic circuits. Other aspects relate to a sealing body that can cool the heating element as required. Other aspects relate to a sealing body that can suck up the material to be welded.

A protective packaging formation device is provided herein. The device includes an inflation assembly having a fluid conduit that directs fluid between overlapping plies of a polymeric web. The device also includes a driving mechanism that drives the film in a downstream direction. The device also includes a sealing mechanism that includes a thin film heater that heats the plies to create a longitudinal seal that seals the plies of film together. The driving mechanism drives the web such that the web slides across the heating assembly in a downstream direction to trap fluid between the plies.

The present disclosure is directed to a compression belt for inflation and sealing devices. The device may include an inflation assembly, a heating assembly, and a drive mechanism. The inflation assembly may direct fluid between first and second overlapping plies of a flexible web material to inflate chambers between the plies. The heating assembly may be operable to heat the first and second plies of the web material to create a longitudinal heat seal that seals the fluid in the inflated chambers. The drive mechanism may drive the web material in a downstream direction. The drive mechanism may tension the web material against the heating assembly. The drive mechanism may include a first belt including a high grip material on a surface that contacts the web material to grip the web material during heating by the heating assembly.

A method for producing a package comprising a formed part having at least one product cavity, and a lidding film covering the at least one product cavity, comprises the steps of: (a) defining a seam; (b) dividing the seam into a plurality of sections; (c) determining a pull-off force for pulling the lidding film from the formed part at least for a first section; and (d) sealing the lidding film to the formed part by means of a sealing device, wherein at least one first sealing temperature is selected for the first section based on the pull-off force determined according to step (c).

A method for producing and inspecting a package comprising at least one product cavity of a formed part sealed by a lidding film comprises the steps of: (a) sealing the lidding film to the formed part along a seam by means of a sealing device, which comprises a sealing contour with a plurality of segments; (b) detecting, by means of the sealing device, a parameter characteristic of the sealing quality of the seam in each segment; and (c) detecting a problem with the sealing according to step (a) based on the parameter detected according to step (b) in each segment.

A film-closure apparatus is provided which is suitable for closing plastic film material using heat. The apparatus comprises a guide path along which at least part of a plastics film material can pass; a drive means for moving the film material along the guide path; and a printed circuit board comprising a circuit substrate having first and second major board surfaces and a perimeter edge surface, and an electrically conductive heating element which is provided on the circuit substrate along at least part of the perimeter edge surface. The electrically conductive heating element is positionable on the guide path to apply heat to the film material thereon.

A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism. The sealing mechanism includes a heating zone and a cooling zone. The sealing mechanism also includes a heating element that extends along both the heating zone and the cooling zone, with the heating element having a first profile in the heating zone and a second profile in the cooling zone.

A method for producing a package which has a formed part with a product cavity, and a lidding film covering the product cavity. According to the method, a seam is defined, the seam is divided into sections, a pull-off force for pulling the lidding film from the formed part at least for a first section is determined, and the lidding film is sealed to the formed part. The sealing temperature for the first section is selected based on the pull-off force.