A portable welding device comprising: a base facing a work surface, designed to receive tapes in electrically conductive composite materials to be joined or defined by at least one already positioned tape; an operating head receiving one tape at a time and movable with respect to the base along at least a first movement line parallel to the work surface; a motorized arm connecting the operating head to the base and selectively activatable to impart movements to the operating head; and feeding means selectively activatable to feed one tape at a time to the operating head and connected to the operating head; the operating head comprises a positioning roller receiving a tape at a time; a pressure roller spaced from and aligned with the positioning roller along the first movement line; and an inductor interposed between the positioning roller and the pressure roller with reference to the first movement line.

A tooling for use in a method for electromagnetic welding of two contacted surfaces of molded parts. The tooling includes a rubber body and pressurizing means for pressurizing the rubber body and applying pressure to the contacted surfaces. The rubber body includes an embedded stiff body shaped such as to define different rubber body thicknesses in different directions, which causes a different pressure build-up in the different directions. A method for manufacturing the tooling. The tooling may be used in electromagnetic welding of two contacted surfaces of molded parts by moving a joining inductor along the contacted surfaces, generating an electromagnetic field in an induction-sensitive component of the molded parts to heat a thermally activated coupling means of the molded parts to above a melting temperature of the coupling means.

A method of induction welding a first thermoplastic composite (TPC) to a second thermoplastic composite (TPC) includes inductively heating a weld interface area between the first TPC and the second TPC, and cooling a surface of the first TPC opposite the weld interface area while inductively heating the weld interface area.

A system for coupling pipes includes a first pipe having a tapered, spigot end; a second pipe having a tapered, spigot end; wherein the first pipe and the second pipe are made from a reinforced thermosetting resin (RTR), and a coupler having two tapered socket ends adapted to internally receive the respective tapered, spigot ends of the first pipe and the second pipe, wherein a thermoplastic material is disposed between an exterior of the first pipe and an interior of the coupler. A thermoplastic material is disposed between an exterior of the second pipe and the interior of the coupler. Upon application of induction heating to the coupler, the heat between the first pipe, the second pipe, and the coupler is sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe and the second pipe to the coupler. A system for coupling pipes includes a first pipe having a tapered, spigot end; and a second pipe having a tapered, socket end adapted to internally receive the tapered, spigot end of the first pipe. The first pipe and the second pipe are made from a reinforced thermosetting resin (RTR). A thermoplastic material is disposed between an exterior of the first pipe and an interior of the second pipe. Upon application of induction heating to the coupler, the heat between the first pipe and the second pipe is sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe to the second pipe. A method includes disposing a thermoplastic material between an exterior of a first pipe and an interior of a coupler; disposing a thermoplastic material between an exterior of a second and an interior of the coupler; inserting the first pipe and the second pipe into the coupler; and applying induction heating to the coupler sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe and the second pipe to the coupler. A method of coupling pipes includes disposing a thermoplastic material between an exterior of a first pipe and an interior of a second pipe; inserting the first pipe into the second pipe; and applying induction heating to the coupler sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe to the second pipe.

A system for coupling pipes includes a first pipe having a tapered, spigot end; a second pipe having a tapered, spigot end; wherein the first pipe and the second pipe are made from a reinforced thermosetting resin (RTR), and a coupler having two tapered socket ends adapted to internally receive the respective tapered, spigot ends of the first pipe and the second pipe, wherein a thermoplastic material is disposed between an exterior of the first pipe and an interior of the coupler. A thermoplastic material is disposed between an exterior of the second pipe and the interior of the coupler. Upon application of induction heating to the coupler, the heat between the first pipe, the second pipe, and the coupler is sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe and the second pipe to the coupler. A system for coupling pipes includes a first pipe having a tapered, spigot end; and a second pipe having a tapered, socket end adapted to internally receive the tapered, spigot end of the first pipe. The first pipe and the second pipe are made from a reinforced thermosetting resin (RTR). A thermoplastic material is disposed between an exterior of the first pipe and an interior of the second pipe. Upon application of induction heating to the coupler, the heat between the first pipe and the second pipe is sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe to the second pipe. A method includes disposing a thermoplastic material between an exterior of a first pipe and an interior of a coupler; disposing a thermoplastic material between an exterior of a second and an interior of the coupler; inserting the first pipe and the second pipe into the coupler; and applying induction heating to the coupler sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe and the second pipe to the coupler. A method of coupling pipes includes disposing a thermoplastic material between an exterior of a first pipe and an interior of a second pipe; inserting the first pipe into the second pipe; and applying induction heating to the coupler sufficient to melt the thermoplastic material such that, when the heat is removed, the hardened thermoplastic material seals the first pipe to the second pipe.

A joint between dissimilar thermoplastic materials comprising a first thermoplastic material layer; a second thermoplastic material layer having a melting point temperature different from a melting point temperature of the first thermoplastic material layer; and an interface layer coupled between the first thermoplastic material layer and the second thermoplastic material layer; wherein the interface layer is configured to join the first thermoplastic material layer and the second thermoplastic material layer together to form the joint, wherein the interface layer comprises a melting point temperature having a value selected from the group consisting of between the melting point temperature of the first thermoplastic material layer and the melting point temperature of the second thermoplastic material layer; or lower than the melting point temperature of the first thermoplastic material layer and the melting point temperature of the second thermoplastic material layer.

A tooling for use in a method for electromagnetic welding of two contacted surfaces of molded parts. The tooling includes a rubber body and pressurizing means for pressurizing the rubber body and applying pressure to the contacted surfaces. The rubber body includes an embedded stiff body shaped such as to define different rubber body thicknesses in different directions, which causes a different pressure build-up in the different directions. A method for manufacturing the tooling. The tooling may be used in electromagnetic welding of two contacted surfaces of molded parts by moving a joining inductor along the contacted surfaces, generating an electromagnetic field in an induction-sensitive component of the molded parts to heat a thermally activated coupling means of the molded parts to above a melting temperature of the coupling means.

Various embodiments disclosed relate to an energy converting film. The energy converting film comprises a polymer component. The energy converting film further comprises a susceptor component at least partially distributed in the polymer component.

A method of induction welding a first thermoplastic composite (TPC) to a second thermoplastic composite (TPC) includes inductively heating a weld interface area between the first TPC and the second TPC, and cooling a surface of the first TPC opposite the weld interface area while inductively heating the weld interface area.

A portable welding device comprising: a base facing a work surface, designed to receive tapes in electrically conductive composite materials to be joined or defined by at least one already positioned tape; an operating head receiving one tape at a time and movable with respect to the base along at least a first movement line parallel to the work surface; a motorized arm connecting the operating head to the base and selectively activatable to impart movements to the operating head; and feeding means selectively activatable to feed one tape at a time to the operating head and connected to the operating head; the operating head comprises a positioning roller receiving a tape at a time; a pressure roller spaced from and aligned with the positioning roller along the first movement line; and an inductor interposed between the positioning roller and the pressure roller with reference to the first movement line.